Q2. (60 points) For the given operations process charts of two products below, a. (20 pts.) Calculate the quantity of the Part Q, W, E, R, and T to be ordered from the suppliers to fulfill the demand of the final product. b. (20 pts.) Assume that standard processing time of each operation (01, 02, ..., 08) is calculated as follows: Operations 01 02 04 05 07 Product 1 (min.) d1 3 d2 7 d3 d4 9 d5 Machines M1 M2 M3 M4 Note: d1, ..., d5 represent your student ID digits. E.g, d1=1, d2=2, d3=3, d4-4, d5=5 if your student ID is 12345. 03 06 08 The machine types (M1, M2, M3, M4) manufacturing the operations are also shown in the table above. Calculate the machine fraction for each product and total number of machines for each type for three 8-hour shifts. (Assume that reliability and efficiency of each machine are 98% and 96% respectively.) c. (5 pts.) Comment on the necessity of three working shifts per day based on your machine fraction calculations. Justify your answer. d. (10 pts.) Construct a From-To chart considering the number of trips between the machines. Assume that the load size is equal to 10 units. e. (5 pts.) Relaying on your From-To chart on (d), draw a preliminary block layout diagram assuming same (/equal) space requirement for each machine shop lying along a line sequentially. Hint: You may consider the building as 1x4 unit distance square area. Part Q: Part W: Part : Part R: Part T: 01 02 03 (3%) (1%) (23) 04 (1) (3) 05 (2%) (1) (2) (1%) 06 07 (3%) ol (2%) (3) (1) (2) 08 (19) ( (d1+d2 - d3+d4+5)*20 Operation Process Chart for Product-1