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Read the case up through the BOM for product X. Then, use the following information ( and not the remaining information in the case )
Read the case up through the BOM for product X. Then, use the following information (and not the remaining information in the case) to complete the case analysis:
Benzie Products Company Benzie Products Company produces several lines of products, but one (they call it \"prod- uct X\") uses unique parts to produce it and the demand is very seasonal. There are some possible variations in the design, so the company tends to use availabletopromise (ATP) logic to master schedule the product. Since the components to produce it are quite expen sive, the company tries very hard to minimize any inventory of the product or its com- ponents during the seasons with very low sales. Product X is just now entering the low season, and the following chart represents the forecast data and actual customer orders for the next ten weeks: IIIIIInn -------III IIIIIImu IIIIIIII n 3- There are currently (at the start of week 1) 27 product X left in inventory. The follow- ing represents the product structure for product X: X B(2) D C(2) The following table gives the relevant data for components A, B, C, and D at the start of week 1: Component A B C D Starting Inventory 0 2 212 63 Lead Time (weeks) 2 2 4 Lot Size 60 100 | 250 100 Safety Stock 0 0 0 0 In addition, component A has a scheduled receipt of 60 units for week 2. Assignment 1. Complete the master schedule for Product X, including the projected available inven- tory and the ATP numbers. 2. From the master schedule for Product X and using the data given for components A, B, C, and D, create MRP grids for each of the components for the next ten weeks. 3. Suppose that a customer for Product X wants three additional units for their order scheduled for week 4. What would you tell them? Specifically, if you cannot promise them the three units for week 4, what is the best that you can do given the information you have. Assume that adequate capacity exists in all the production equipmentStep by Step Solution
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