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Scenario # 3 : Nutrient medium is to be heated from 1 0 C to 2 8 C in a single - pass countercurrent shell

Scenario #3: Nutrient medium is to be heated from 10C to 28C in a single-pass countercurrent shell-and-tube heat exchanger before being pumped into a fed-batch fermenter. Medium passes through the tubes of the exchanger; the shell-side fluid is water that enters with flow rate 3104kgh-1 and temperature 60C. Preheated medium is required at a rate of 50m3h-1. The density, viscosity, and heat capacity of the medium are the same as water; the thermal conductivity of the medium is 0.54Wm-1C-1. It is proposed to use 30 steel tubes with an inner diameter of 5cm; the tubes will be arranged in line. The pipe walls are 5mm thick; the thermal conductivity of the metal is 50Wm-1C-1.
(a) What is the rate of heat transfer?
(b) Calculate the log-mean temperature difference.
(c) Determine the heat transfer area if overall heat transfer coefficient is 0.59kJs-1m-2C-1.
(d) What tube length is required?
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