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Scenario and statement: A counterflow heat exchanger is used in a chilling process to make 1 0 0 0 k g of product A per

Scenario and statement:
A counterflow heat exchanger is used in a chilling process to make 1000kg of product A per day. The heat exchanger decreases component A temperature from 40 to 20C using water, at 10C, that enters at flow rate of 0.8m3hr. The flow rate of component A is 200Lmin. Assume that the density and specific heat of component A are 1030kgm3 and 3860Jkg. K, respectively.
I. Calculate the area of heat transfer in the exchanger if the overall heat transfer coefficient is 100Wm2. K and the inner pipe diameter is 50mm.
II. Calculate the length of the exchanger if the diameter of the inner pipe is 60mm and the outer pipe is 70mm.
III. Determine the outlet temperature of water.
IV. Determine the outlet temperature of water if the flow rate of water is reduced to half.
V. Determine the area of heat transfer in the exchanger if parallel flow heat exchanger was used.
VI. Discuss the effects of fluid allocation in the heat exchanger.
VII. Determine the loss of the revenue in $ if the exchanger was shut down for 48 hours. Assume the value of product A is $0.05 per kg.
VIII. What factors affect the pressure drop inside the heat exchanger?
IX. Simulate the heat exchanger in Aspen Plus or Aspen Hysys and compare the results to the calculated values.
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