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SCENARIO Water Wise Analytics ( WWA ) is a successful and growing organisation carrying out water quality testing and analysis. WWA is based at a

SCENARIO
Water Wise Analytics (WWA) is a successful and growing organisation carrying out water quality
testing and analysis. WWA is based at a purpose-built facility within an industrial unit, on the edge of
a large town with good access to main roads. There are 30 workers at WWA, mainly consisting of
scientists and technicians working in four different labs. In addition, the organisation has a fieldwork
team. Most days the fieldwork team are out at various sites. Their role is to inspect water sources
and take water samples from numerous locations, bringing these back to the labs for testing. WWA
also has a range of office-based support services, including an administration team, IT support,
human resources, and a health and safety team.
There are 4 purpose-built labs, each specialising in different types of testing and analysis. Lab 1
identifies contaminants in water samples, and where required produces a water treatment plan. This
will be done when the water source needs to be treated so that it is fit for purpose. Lab 4 is a
microbiology lab specialising in testing for Escherichia coli (E. coli 0157).
Each lab has a range of equipment relevant to the type of work carried out, including workbenches
with stools, chemical storage cupboards under the workbenches, fume cupboards, autoclaves,
incubators, and microscopes. Each lab also has its own changing rooms and toilets. The scientists
and technicians are highly trained in their specific work. All scientists and technicians receive
detailed health and safety induction training about their own safe laboratory working procedures.
Laboratory 1(Lab 1)
In this lab, workers are testing water samples and working on water treatment plans. The treatment
plans often require sodium hypochlorite to be added to water systems at an appropriate dose, and
the lab workers carry out tests to determine the dosing regime required. These tests involve adding
measured amounts of sodium hypochlorite to water samples. The sodium hypochlorite is supplied in
5 litre containers that are a manageable size to handle in the lab, and allow relatively small amounts
of sodium hypochlorite (typically 100-200mls) to be dispensed safely into measuring cylinders.
Today, worker B finds that the 5 litre container that is kept in the lab's cupboard is empty, and visits
the stores to collect another. At the stores, worker B is informed that sodium hypochlorite is now
being purchased in a 20 litre container which is better value for money. The stores' manager shows
worker B the advert in the supplier's catalogue (see supporting document 1), and seems pleased
that they have managed to save the organisation money. They tell worker B that, in future, the 20
litre container will be delivered straight to the lab, so fewer trips to the stores will be needed.
Worker B, who is now running late on the day's work schedule, returns to Lab 1 with this much larger
container. They feel quite hot after carrying the 20 litre container, so push up the sleeves on their lab
coat before putting on their PPE. Remembering their induction training worker B does not want to
decant any of the sodium hypochlorite into an unlabelled container, as this is not good practice.
Instead, they lift up the container and start to pour the required amount directly into the measuring
cylinder on the workbench. Unfortunately, the sodium hypochlorite comes out of the container very
quickly, spilling down the side of the measuring cylinder and onto the workbench. Worker B tries to
stop the measuring cylinder from falling over, and in doing this partly loses their grip on the large
container of sodium hypochlorite. There is now sodium hypochlorite all over the workbench, the
equipment, and on the forearms of worker B. Their colleagues grab the spill kit and rush to assist
worker B, and deal with the spillage.
The next day when Lab 1's manager returns from annual leave, they see the accident report on their
desk. They are concerned that there will be lots of questions raised about the safe working methods
in Lab 1. They quickly look at the existing hazardous substance risk assessment for this task, and
the safety data sheet (SDS) for sodium hypochlorite (see supporting document 2). The lab
manager is thankful that the company-wide control system is now in place for hazardous substances.
This also means that they can confirm that all workers at WWA received training in the safe handling
of chemical and biological agents earlier in the year. However, that makes it more surprising to the
manager that this accident happened.
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