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Shaker Stairs Co. designs and builds factory-made premium wooden stairways for homes. The manufactured stairway components (spindles, risers, hangers, hand rails) permit installation of stairways

Shaker Stairs Co. designs and builds factory-made premium wooden stairways for homes. The manufactured stairway components (spindles, risers, hangers, hand rails) permit installation of stairways of varying lengths and widths. All are of white oak wood. Budgeted manufacturing overhead costs for the year 2017 are as follows.

Overhead Cost Pools

Amount

Purchasing

$73,800

Handling materials

82,080

Production (cutting, milling, finishing)

218,000

Setting up machines

97,500

Inspecting

120,000

Inventory control (raw materials and finished goods)

134,400

Utilities

270,000

Total budgeted overhead costs

$995,780

For the last 4 years, Shaker Stairs Co. has been charging overhead to products on the basis of machine hours. For the year 2017, 100,000 machine hours are budgeted. Jeremy Nolan, owner-manager of Shaker Stairs Co., recently directed his accountant, Bill Seagren, to implement the activity-based costing system that he has repeatedly proposed. At Jeremy Nolans request, Bill and the production foreman identify the following cost drivers and their usage for the previously budgeted overhead cost pools.

Activity Cost Pools

Cost Drivers

Expected Use of Cost Drivers

Purchasing

Number of orders

600

Handling materials

Number of moves

8,000

Production (cutting, milling, finishing)

Direct labor hours

100,000

Setting up machines

Number of setups

1,250

Inspecting

Number of inspections

6,000

Inventory control (raw materials and finished goods)

Number of components

168,000

Utilities

Square feet occupied

90,000

Steve Hannon, sales manager, has received an order for 250 stairways from Community Builders, Inc., a large housing development contractor. At Steves request, Bill prepares cost estimates for producing components for 250 stairways so Steve can submit a contract price per stairway to Community Builders. He accumulates the following data for the production of 250 stairways.

Direct materials

$104,200

Direct labor

$112,700

Machine hours

14,900

Direct labor hours

5,700

Number of purchase orders

60

Number of material moves

800

Number of machine setups

100

Number of inspections

450

Number of components

16,000

Number of square feet occupied

8,000

Compute the predetermined overhead rate using traditional costing with machine hours as the basis. (Round answer to 2 decimal places, e.g. 12.25.)

Predetermined overhead rate $_____ per machine hour

What is the manufacturing cost per stairway under traditional costing? (Round answer to 2 decimal places, e.g. 12.25.)

Cost per stairway

$

Calculate activity-based overhead rate for each activity. (Round answers to 2 decimal places, e.g. 12.25.)

Activity

Overhead Rate

Purchasing

$

per order

Handling materials

$

per move

Production

$

per D/L hour

Setting up machines

$

per setup

Inspecting

$

per inspection

Inventory control

$

per component

Utilities

$

per sq. ft.

Calculate total overhead assigned under ABC.

Total overhead assigned

$

What is the manufacturing cost per stairway under the proposed activity-based costing? (Round answer to 2 decimal places, e.g. 12.25.)

Total cost per stairway

$

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