Sheet metal is produced by repeatedly feeding the sheet between steel rollers to reduce the thickness. In the article On the characteristics and mechanism of
Sheet metal is produced by repeatedly feeding the sheet between steel rollers to reduce the thickness. In the article "On the characteristics and mechanism of rolling instability and chatter," (Y-J Lin et al., J. of Manufacturing Science and Engineering, 125 (2003) 778-786) the authors nd that the distance between rollers is well approximated by h + y , where h is the nominal output thickness and y is the solution of the dierential equation y + 2 y + 2 y = 0. The elasticity of the sheet and the rollers provides the restoring force, and the plastic deformation of the sheet eectively provides damping.
a. For high-speed operation, the system is under-damped. Solve the initial value problem consisting of the dierential equation and the initial conditions y (0) = 0.001h , y (0) = 0.
b. For an input speed of 25.4 m/s, it is observed that 600 Hz or 1200 radians/s and = 0.103 . Using these values, obtain a graph of the solution of the problem above, over the range 0 < t < 0.02 s. How far does the sheet move horizontally in 0.02 s.?
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