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Silven Industries, which manufactures and sells a highly successful line of summerlotions and insect repellants has decided to diversify in order to stabalize sales throughout

Silven Industries, which manufactures and sells a highly successful line of summerlotions and insect repellants has decided to diversify in order to stabalize sales throughout the year. A natural area for the company to consider is the production of winter lotions and creams to prevent dry and chapped skin. After considerable research, a winter products line has been developed. However, Silven's president has decided to introduce only one of the new products for this coming winter. If the product is a success, further expansion in future years will be initiated. The product selected called chap-off is a lip balm that will be sold in a lipstick type tube. The product will be sold to wholesalers in boxes of 24 tubes for $8 per box. Because of excess capacity, no additional fixed manufacturing overhead costs will be incurred to produce the product. However, a $90,000 charge for fixed manufacturing overhead will be absorbed by the product under the company's absorption costing system. Using the estimated sales and production of 100,000 boxes of chap-off, the accounting department developed the following manufacturing cost per box: direct material $3.60, direct labor $2.00, manufacturing overhead $1.40, total cost $7.00. The costs above relate to making both the lip balm and the tube that contains it. As an alternative to making the tubes for chap-off, Silven has approached a supplier to discuss the possibility of buying the tubes. The purchase price of the supplier's empty tubes would be $1.35 per box of 24 tubes. If Silven Industries stops making the tubes and buys them from the outside supplier, its direct labor and variable manufacturing overhead costs per box of Chap-off would be reduced by 10% and its direct materials cost would be decreased by 25%. Required:
1. Instead of sales of 100,000 boxes, revised estimates show a sales volume of 120,000 boxes. At this higher sales volume, Silven would need to rent extra equipment at a cost of 40,000 per year to make the additional 20,000 boxes of tubes. Assuming that the outside supplier will not accept an order for less than 120,000 boxes, what is the financial advantage (disadvantage) in total (not per box) if Silven buys 120,000 boxes of tubes from the outside supplier? Given this info, should Silven make or buy the tubes?
2. Refer to the data in the questions above. Assume that the outside suplier will accept an order of any size for the tubes at a price of $1.35 per box. How many boxes of tubes should Silven make? How many boxes of tubes should it buy?

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