Question
So far, the founders have identified periodontists as their initial target market. Periodontists buy bulk chlorhexidine mouthwash for $30/bottle (500 mL) and sell for $60
So far, the founders have identified periodontists as their initial target market. Periodontists buy bulk chlorhexidine mouthwash for $30/bottle (500 mL) and sell for $60 plus shipping. Our product will sell for $45/bottle due to the value of the added benefits. We also estimate that in year 6 our sales will be $254.8 million, which equates to an annual volume of 5.6 million bottles or 27,000 bottles per day. The volume ramp-up schedule is estimated to be:
Year 1 | Year 2 | Year 3 | Year 4 | Year 5 | Year 6 |
600,000 | 1.6 million | 2.6 million | 3.6 million | 4.6 million | 5.6 million |
The founders have also developed estimates of costs for full production, development, and scale-up as follows:
At a volume of 5.6 million per year our per-unit production costs will be:
- Materials $0.24
- Labor $0.33
- Other production overheads (not including equipment) $0.70
- Other non-production costs:
- Sales and marketing costs are estimated to be $8 million/year
- We will need to invest $3.0 million in a new factory and $400,000 in production equipment
- Other indirect costs (management, accounting, etc.) are 8% of total cost
- Royalties to USD are 5% of sales
- Product realization costs prior to launch include:
- Product development costs estimated at $4.7 million
- Regulatory approval costs estimated at $1.3 million
Using a spreadsheet, complete your cost model (total costs, not per unit) of year 1 production using the following assumptions: (25 points)
- Per-unit material, labor, and overhead costs do not change over time
- Use straight-line depreciation over a 10-year schedule at 4% interest for buildings
- Use double-declining depreciation over a 5-year schedule at 0% interest for equipment
- Development and regulatory costs need to be recovered in 5 years equally at 8% interest
- Your cost model should culminate in calculating profit margin based on revenue.
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