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. Answer the following question for the A) Finished Goods (chair cartons) and B) Paint and Primer Show all your calculations and sketches in analysis (written work) Submit a pdf of your analysis to the dropbbox provided on Moodle A) Finished Goods (cartons of chairs) 1) How many cartons (boxes) of chairs need to be stored on site? 2) How many cartons can be stored on a pallet? Assume each carton can withstand a load of 15 lb without crushing, Sketch the layout on the pallet with dimensions: side and top views 3) How many pallets of chair cartons are required? 4) What type of SPR (type B or C) shelf will be required. Hint: Check the SPR height requirement 5) How many shelves (of SPR's) are required? 6) What is the load (in lbs) on each shelf? Is the SPR (shelf) load-limit criterion satisfied? row many cartons can be stored on a pallet? Assume each carton can withstand a load of 15 lb without crushing. Sketch the layout on the pallet with dimensions: side and top views 3) How many pallets of chair cartons are required? 4) What type of SPR (type B or C) shelf will be required. Hint: Check the SPR height requirement. 5) How many shelves (of SPR's) are required? 6) What is the load (in lbs) on each shelt? Is the SPR (shelf) load-limit criterion satisfied? 7) How many shelves per stack? 8) How many stacks in total are required for the chair cartons (type and amount)? 9) What are the stack "foot print dimensions (for your plant floor plan layout)? B) Primer and Paint Note: Assume, for safe barrel handling, that the barrels must be stacked vertically (as shown below) and that a maximum of three barrels per pallet are permitted. 1) How many drums of primer are required? 2) How many drums of paint are required. 3) How many pallets of primer are required? 4) How many pallets of paint are required? 5) What type of SPR (type B or C) shelf will be required for the paint and primer? 6) What is the maximum load (in lbs) on each shelf? Is the SPR (shelf) load-limit criterion satisfied? 7) How many shelves per stack? 8) How many stacks are required for the primer? 9) How many stacks are required for the paint? 1) Worker Efficiency: 88.3% 2) Worker Overload: 10% 3) Equipment Availability: Machine Availability 90% 96% 90% 90% Equipment Punch Press Forming Press A Forming Press B Forming Press C Press Shear Press Hand Bender Power Bender Brake 92% 96% 95% 92% 92% ING DATA . 1 Product: Kitchen stool. The plant, therefore, will be single purpose only. 2 Production Volume: Fifty (50) finished products per hour. . . . 3 Plant Operation: One (1) shift per day One (1) operator per machine. Eight (8) hours per day. Five (5) days per week. Fifty (50) weeks per year 4 Raw Material Inventory Policy: One (1) week Lapply (minimum) is to be maintained at all times. All material is to be palletized to facilitate handling All non-flammable material must be stored in a common storage area within the facility All flammable material must be stored in an appropriate storage area within the facility . . . All flammable material must be stored in an appropriate storage area within the facility . 5 Finished Goods Inventory Policy: Storage for minimum of two (2) production volumes is to be maintained at all times. All finished goods are to be palletized to facilitate handling. All finished goods must be stored in a common storage area within the facility. . 6 Shipping/Receiving Procedures: All Shipping/Receiving is by truck. Receiving frequency of raw material and components: every week. Shipping frequency of finished goods: every two (2) days. 7 Finished Product Data: Finished product is to be individually packaged in cartons. Cartons are palletized on a 48" x 48" x 6" pallet. Each loaded carton weighs approximately fifteen (15) pounds. . . UE MATERIALS The Bill of Materials for the Kitchen Stool is given on the following page. Note: 1) All raw materials are received in coils with the following characteristics: a) Outside diameter of coil is 36". b) Inside diameter of coil is 12". c) The coils are banded to the pallet. d) The height of the coils is the stack height. e) The coils are supplied on a pallet of dimensions 48" x 40" x 6". 2) PBX (Palletized Box) Height includes pallet and box. . 3) All other materials are stored on the SPR's on pallets with the following characteristics: 5.0 STOREAGE AND SPACE REQUIREMENTS For this project, considerations should include: 1) The space requirements, method of handling, containers required, etc., for incoming stock and finished product. 2) The material handling equipment required in this plant. The stock space should be planned for maximum inventory on hand at any one time, both for incoming stock and finished goods. All finished goods must be stored within the facility. "In-process" storage swace may be considered in the design of individual work areas. This will be accounted for in the final layout of the plant. The material calculations and sketches for each item, including the finished product, shall be shown in a chart form as shown below All flammable material must be stored in an appropriate storage area within the facility . 5 Finished Goods Inventory Policy: Storage for minimum of two (2) production volumes is to be maintained at all times. All finished goods are to be palletized to facilitate handling. All finished goods must be stored in a common storage area within the facility. . . . 6 Shipping/Receiving Procedures: All Shipping/Receiving is by truck. Receiving frequency of raw material and components: every week. Shipping frequency of finished goods: every two (2) days. 7 Finished Product Data: Finished product is to be individually packaged in cartons. Cartons are palletized on a 48" x 48" x 6" pallet. Each loaded carton weighs approximately fifteen (15) pounds. . . LUE MATERIALS The Bill of Materials for the Kitchen Stool is given on the following page. Note: 1) All raw materials are received in coils with the following characteristics: a) Outside diameter of coil is 36". b) Inside diameter of coil is 12". c) The coils are banded to the pallet. d) The height of the coils is the stack height e) The coils are supplied on a pallet of dimensions 48" x 40" x 6". 2) PBX (Palletized Box) Height includes pallet and box. . 3) All other materials are stored on the SPR's on pallets with the following characteristics: 5.0 STOREAGE AND SPACE REQUIREMENTS For this project, considerations should include: 1) The space requirements, method of handling, containers required, etc., for incoming stock and finished product. 2) The material handling equipment required in this plant. The stock space should be planned for maximum inventory on hand at any one time, both for incoming stock and finished goods. All finished goods must be stored within the facility. "In-process" storage swace may be considered in the design of individual work areas. This will be accounted for in the final layout of the plant. The material calculations and sketches for each item, including the finished product, shall be shown in a chart form as shown below . Answer the following question for the A) Finished Goods (chair cartons) and B) Paint and Primer Show all your calculations and sketches in analysis (written work) Submit a pdf of your analysis to the dropbbox provided on Moodle A) Finished Goods (cartons of chairs) 1) How many cartons (boxes) of chairs need to be stored on site? 2) How many cartons can be stored on a pallet? Assume each carton can withstand a load of 15 lb without crushing, Sketch the layout on the pallet with dimensions: side and top views 3) How many pallets of chair cartons are required? 4) What type of SPR (type B or C) shelf will be required. Hint: Check the SPR height requirement 5) How many shelves (of SPR's) are required? 6) What is the load (in lbs) on each shelf? Is the SPR (shelf) load-limit criterion satisfied? row many cartons can be stored on a pallet? Assume each carton can withstand a load of 15 lb without crushing. Sketch the layout on the pallet with dimensions: side and top views 3) How many pallets of chair cartons are required? 4) What type of SPR (type B or C) shelf will be required. Hint: Check the SPR height requirement. 5) How many shelves (of SPR's) are required? 6) What is the load (in lbs) on each shelt? Is the SPR (shelf) load-limit criterion satisfied? 7) How many shelves per stack? 8) How many stacks in total are required for the chair cartons (type and amount)? 9) What are the stack "foot print dimensions (for your plant floor plan layout)? B) Primer and Paint Note: Assume, for safe barrel handling, that the barrels must be stacked vertically (as shown below) and that a maximum of three barrels per pallet are permitted. 1) How many drums of primer are required? 2) How many drums of paint are required. 3) How many pallets of primer are required? 4) How many pallets of paint are required? 5) What type of SPR (type B or C) shelf will be required for the paint and primer? 6) What is the maximum load (in lbs) on each shelf? Is the SPR (shelf) load-limit criterion satisfied? 7) How many shelves per stack? 8) How many stacks are required for the primer? 9) How many stacks are required for the paint? 1) Worker Efficiency: 88.3% 2) Worker Overload: 10% 3) Equipment Availability: Machine Availability 90% 96% 90% 90% Equipment Punch Press Forming Press A Forming Press B Forming Press C Press Shear Press Hand Bender Power Bender Brake 92% 96% 95% 92% 92% ING DATA . 1 Product: Kitchen stool. The plant, therefore, will be single purpose only. 2 Production Volume: Fifty (50) finished products per hour. . . . 3 Plant Operation: One (1) shift per day One (1) operator per machine. Eight (8) hours per day. Five (5) days per week. Fifty (50) weeks per year 4 Raw Material Inventory Policy: One (1) week Lapply (minimum) is to be maintained at all times. All material is to be palletized to facilitate handling All non-flammable material must be stored in a common storage area within the facility All flammable material must be stored in an appropriate storage area within the facility . . . All flammable material must be stored in an appropriate storage area within the facility . 5 Finished Goods Inventory Policy: Storage for minimum of two (2) production volumes is to be maintained at all times. All finished goods are to be palletized to facilitate handling. All finished goods must be stored in a common storage area within the facility. . 6 Shipping/Receiving Procedures: All Shipping/Receiving is by truck. Receiving frequency of raw material and components: every week. Shipping frequency of finished goods: every two (2) days. 7 Finished Product Data: Finished product is to be individually packaged in cartons. Cartons are palletized on a 48" x 48" x 6" pallet. Each loaded carton weighs approximately fifteen (15) pounds. . . UE MATERIALS The Bill of Materials for the Kitchen Stool is given on the following page. Note: 1) All raw materials are received in coils with the following characteristics: a) Outside diameter of coil is 36". b) Inside diameter of coil is 12". c) The coils are banded to the pallet. d) The height of the coils is the stack height. e) The coils are supplied on a pallet of dimensions 48" x 40" x 6". 2) PBX (Palletized Box) Height includes pallet and box. . 3) All other materials are stored on the SPR's on pallets with the following characteristics: 5.0 STOREAGE AND SPACE REQUIREMENTS For this project, considerations should include: 1) The space requirements, method of handling, containers required, etc., for incoming stock and finished product. 2) The material handling equipment required in this plant. The stock space should be planned for maximum inventory on hand at any one time, both for incoming stock and finished goods. All finished goods must be stored within the facility. "In-process" storage swace may be considered in the design of individual work areas. This will be accounted for in the final layout of the plant. The material calculations and sketches for each item, including the finished product, shall be shown in a chart form as shown below All flammable material must be stored in an appropriate storage area within the facility . 5 Finished Goods Inventory Policy: Storage for minimum of two (2) production volumes is to be maintained at all times. All finished goods are to be palletized to facilitate handling. All finished goods must be stored in a common storage area within the facility. . . . 6 Shipping/Receiving Procedures: All Shipping/Receiving is by truck. Receiving frequency of raw material and components: every week. Shipping frequency of finished goods: every two (2) days. 7 Finished Product Data: Finished product is to be individually packaged in cartons. Cartons are palletized on a 48" x 48" x 6" pallet. Each loaded carton weighs approximately fifteen (15) pounds. . . LUE MATERIALS The Bill of Materials for the Kitchen Stool is given on the following page. Note: 1) All raw materials are received in coils with the following characteristics: a) Outside diameter of coil is 36". b) Inside diameter of coil is 12". c) The coils are banded to the pallet. d) The height of the coils is the stack height e) The coils are supplied on a pallet of dimensions 48" x 40" x 6". 2) PBX (Palletized Box) Height includes pallet and box. . 3) All other materials are stored on the SPR's on pallets with the following characteristics: 5.0 STOREAGE AND SPACE REQUIREMENTS For this project, considerations should include: 1) The space requirements, method of handling, containers required, etc., for incoming stock and finished product. 2) The material handling equipment required in this plant. The stock space should be planned for maximum inventory on hand at any one time, both for incoming stock and finished goods. All finished goods must be stored within the facility. "In-process" storage swace may be considered in the design of individual work areas. This will be accounted for in the final layout of the plant. The material calculations and sketches for each item, including the finished product, shall be shown in a chart form as shown below