Question
SPM is a manufacturer and distributor of printed stationery products that are sold in a wide variety of retail stores around the country. There are
SPM is a manufacturer and distributor of printed stationery products that are sold in a wide variety of retail stores around the country. There are two divisions: Manufacturing and Distribution. A very large inventory is held in the distribution warehouse to cope with orders from retailers who expect delivery within 48 hours of placing an order. SPM’s management accountant for the Manufacturing division charges the Distribution division for all goods transferred at the standard cost of manufacture which is agreed by each division during the annual budget cycle. The Manufacturing division makes a 10% profit on the cost of production but absorbs all production variances. The goods transferred to
Distribution are therefore at a known cost and physically checked by both the Manufacturing and the Distribution division staff at the time of transfer.
Trigger
The customer order process for SPM’s Distribution division is as follows:
SPM’s customer service center receives orders by telephone, post, fax, email and through a new on-line Internet ordering facility (a similar system to that used by Amazon). The customer service center checks the creditworthiness of customers and bundles up orders several times each day to go to the despatch department.
All orders received by the despatch department are input to SPM’s computer system which checks stock availability and produces an invoice for the goods.
Internet orders have been credit checked automatically and stock has been reserved as part of the order entry process carried out by the customer. Internet orders automatically result in an invoice being printed without additional input.
The despatch department uses a copy of the invoice to select goods from the warehouse, which are then assembled in the loading dock for delivery using SPM’s own fleet of delivery vehicles.
When SPM’s drivers deliver the goods to the customer, the customer signs for the receipt and the signed copy of the invoice is returned to the despatch office and then to the accounts department.
Due to the size of inventory held, a physical stock take is only taken once per annum by Distribution staff, at the end of the financial year. This has always revealed some stock losses, although these have been at an acceptable level. Both internal and external auditors are present during the stocktake and check selected items of stock with the despatch department staff. Due to the range of products held in the warehouse, the auditors rely on the despatch department staff to identify many of the products held.
• SPM’s management accountant for the Distribution division produces monthly management reports based on the selling price of the goods less the standard cost of manufacture. The standard cost of manufacture is deducted from the inventory control total which is increased by the value of inventory transferred from the manufacturing division. The control total for inventory is compared with the monthly inventory valuation report and while there are differences, these are mainly the result of write-offs of damaged or obsolete stock, which are recorded on journal entry forms by the despatch department and sent to the accounts department.
Required
Evaluate any weaknesses in the risk management approach taken by SPM’s Distribution division and how this might affect reported profitability.
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