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(Spreadsheet Problem) You run a manufacturing facility. Last year your facility manufactured 21 products with the following characteristics: Products Number of Parts in the Product

(Spreadsheet Problem)

You run a manufacturing facility. Last year your facility manufactured 21 products with the following characteristics:

Products

Number of Parts in the Product

Quantity Manufactured

Fabrication Time (hours/part)

Design and Prototyping (Eng. hours)

1

13

100

120

14

2

10

234

98

8

3

34

1000

389

57

4

56

2000

600

110

5

112

9

1000

350

6

34

50

340

32

7

78

100

800

200

8

22

100

200

22

9

43

250

415

78

10

89

1000

900

300

11

6

50

60

4

Activity-Based Costing (ABC)

Products

Number of Parts in the Product

Quantity Manufactured

Fabrication Time (hours/part)

Design and Prototyping (Eng. hours)

12

113

50

1150

400

13

212

50

2000

1000

14

19

1000

200

17

15

28

1245

300

30

16

111

20

1116

356

17

44

250

450

70

18

100

69

1000

347

19

55

345

567

86

20

34

25

335

40

21

12

500

123

12

In addition, the following data is known about last year:

- 1.1 million labor hours were used to build the 21 products (note, labor hours and fabrication hours are not the same)

- $37/hour labor rate

- Assume there is no inflation

Activity

Cost ($)

Cost Driver

Driver Quantity Data

Design and Prototype

$290,000

Engineering Hours

Programming, Setup and Tooling

$150,000

Number of Setups

21

Fabrication

$70,000,000

Fabrication Hours

Receiving

$150,000

Number of Receipts

312

Packing and Shipping

$150,090

Number of Customers

43

You are considering manufacturing the following 3 new products:

Product A

Product B

Product C

Number of Parts in the Product

23

46

212

Number of Setups

1

1

1

Number of Receipts

12

3

32

Number of Customers

3

1

7

Quantity Required

25

154

1000

Use ABC to determine how much you should quote customers for each of the products (assume no profit in the quotes). Your answer should be based on last years history (do not assume that products A, B, and C have or are necessarily going to be built)

Hints:

1)You will need to figure out the number of engineering hours and fabrication hours needed for the three new products

2)You can figure out the labor hours associated with each new product from last years ratio of labor hours to fabrication hours.

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