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Spring Manufacturing Company makes two components identified as C12 and D57. Selected budgetary data for 2022 follow: Finished Components C12 D57 Requirements for each finished

Spring Manufacturing Company makes two components identified as C12 and D57. Selected budgetary data for 2022 follow:

Finished Components

C12

D57

Requirements for each finished component:

RM 1

10

pounds

8

pounds

RM 2

0

4

pounds

RM 3

2

pounds

1

pound

Direct labor

2

hours

3

hours

Product information:

Sales price

$ 200

$ 210

Sales (units)

12,000

12,000

Estimated beginning inventory (units)

420

110

Desired ending inventory (units)

300

200

Direct Materials Information

RM1

RM2

RM3

Cost per pound

$ 6

$ 3.50

$ 0.50

Estimated beginning inventory in pounds

3,200

1,200

1,300

Desired ending inventory in pounds

3,600

1,300

1,200

The firm expects the average wage rate to be $30 per hour in 2022. Spring Manufacturing uses direct labor hours to apply overhead. Each year the firm determines the overhead application rate for the year based on budgeted direct labor hours for the year. The firm maintains negligible Work-in-Process Inventory and expects the cost per unit for both beginning and ending inventories of finished products to be identical.

Factory Overhead Information

Indirect materialsvariable

$ 12,000

Miscellaneous supplies and toolsvariable

4,500

Indirect laborvariable

45,000

Supervisionfixed

120,000

Payroll taxes and fringe benefitsvariable

210,000

Maintenance costsfixed

16,000

Maintenance costsvariable

10,090

Depreciationfixed

71,350

Heat, light, and powerfixed

43,390

Heat, light, and powervariable

15,000

Total

$ 547,330

Selling and Administrative Expense Information

Advertising

$ 57,000

Sales salaries

210,000

Travel and entertainment

63,000

Depreciationwarehouse

5,000

Office salaries

59,000

Executive salaries

280,000

Supplies

4,500

Depreciationoffice

6,300

Total

$ 684,800

The effective income tax rate for the company is 50%.

Spring Manufacturing Company has had a continuous improvement (kaizen) program for the last two years. According to the kaizen program, the firm is expected to manufacture C12 and D57 with the following specifications:

Cost Element

C12

D57

Raw material 1

9

pounds

7

pounds

Raw material 2

0

3.6

pounds

Raw material 3

1.8

pounds

0.8

pound

Direct labor

1.5

hours

2.0

hours

The company specifies that the variable factory overhead is to decrease by 10% while the fixed factory overhead is to decrease by 5%, except for depreciation expenses. The company does not expect the price of the raw materials to change. However, the hourly wage rate is likely to be $30.

Required:

Assume the firm can attain the expected operating level as prescribed by the kaizen program:

1-a. Prepare the Sales budget for 2022.

1-b. Prepare the Production budget for 2022.

1-c. Prepare the Direct materials purchases budget (units and dollars) for 2022.

1-d. Prepare the Direct labor budget for 2022.

1-e. Prepare the Factory overhead budget for 2022.

1-f. Prepare the Cost of goods sold and ending finished goods inventory budgets for 2022.

1-g. Prepare the Selling and administrative expense budget for 2022.

1-h. Prepare the income statement, the last item of which is labeled After-tax Operating Income for 2022.

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