STATE INSTITUTE OF TRAINING RTO: 45205, CRICOS 03948A ASSESSMENT 2-STUDENT INFORMATION This information is to be handed to each student to outline the assessment requirements For this task you are to refer to the welding specifications as provided to you by your assessor. After reviewing the specifications you are to identify the following: Describe an appropriate welding method Describe the effect of the chosen welding process on the job materials Identify the joints to be welded Describe 6 different potential issues that may arise with your chosen welding method, including a potential cause and way to rectify the issue identified Describe 2 methods you would use to prevent distortion for the job List an alternative joining method for the job, and explain its relevance Describe the potential contaminants that may affect the welding process, along with how they should be removed. Describe at least 4 safety requirements of working with cleaning chemicals such as hydrocarbon solvents Describe at least 2 common cancer causing welding fumes, including fume type and source You are to submit your answers in a short report that answers each of the above questions. Note: You are not required to undertake the actual welding processes to complete this task, but answer the questions as outlined above. SPECIFIC NOTES Your trainer will provide each student with a welding plan that includes drawings and specification on the jobs to be welded. This assessment can be undertaken in conjunction with a practical welding unit, and the plans used for the unit are referred to in this assessment. Assessment must occur in a functioning workplace. Where assessment in the workplace would be unsafe, impractical or threatens the environment, assessment must occur in a sufficiently rigorous simulated environment that reflects the circumstances that would be experienced in a functioning workplace. Assessment must cover all aspects of workplace performance, including task skills, task management skills, contingency management skills and job role environment skills. This Assessment is to be submitted on: Sample Plan 1 17.5 Plans for making a Welding Table 29.5 30.00 Sip top of leg under table top frame for a clean finished look Materials List Item: A Legs B. Frames Steel Length Quantity 1/8x1.25x1.25" Angle Iron 36 4 1/8x1x1 Angle Iron 48 4 C. Work Surfaces 1/8 plate 17.5'x29.5 2 D. Steel pipe 1.25 inside diam. 3 1 E. Coupler nuts (found with threaded rod) F. Lock washers G. Standard nut to fit casters with threads H. Casters with threads 4 4 4 4 STATE TRAINI INSTIT RTO:45205,C Sample Pla X2 03948A mple Plan 2 1/8 | /\ /? X2 118 1/8 1/8 P118 1/8 TRA RTO:4520 X2 1/8x2 1/8 1/8 X2 X2 1/8 X2 1/8 18x2 X2 1/8 1/8 X2 1/8 X2 1/8 X2 1/8 X4 1/8 Sample Plan 3 X4 3/167 3/16 X2 3/16 X2 3/16 X2 3/16 X2 || 3116|| Sample Plan 4 Top 62"x38"x.188" flat steel 21" Legs 42"x2"x2"x.188 angle iron RTO: Top Frame see other drawing for specs Bottom Frame see other drawing for specs 42.188" (reference