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Sterling Industries produces machine parts as a contract provider for a large manufacturing company. Sterling produces two particular parts, shafts and gears. The competition is

Sterling Industries produces machine parts as a contract provider for a large manufacturing company. Sterling produces two particular parts, shafts and gears. The competition is keen among contract producers, and Sterlings top management realizes how vulnerable its market is to cost-cutting competitors. Hence, having a very accurate understanding of costs is important to Sterlings survival. Sterlings president, Sheila Hudson, has observed that the companys current cost to produce shafts is $42.03, and the current cost to produce gears is $25.74. She indicated to the controller that she suspects some problems with the cost system because Sterling is suddenly experiencing extraordinary competition on shafts, but it seems to have a virtual corner on the gears market. She is even considering dropping the shaft line and converting the company to a one-product manufacturer of gears. She asked the controller, George Coleman, to conduct a thorough cost study and to consider whether changes in the cost system are necessary. The controller collected the following data about the companys costs and various manufacturing activities for the most recent month:

Shafts Gears
Production units 50,000 18,000
Selling price $62.91 $45.90
Overhead per unit (based on direct labor hours) $22.50 $11.25
Materials and direct labor cost per unit $19.53 $14.49
Number of production runs 20 30
Number of purchasing and receiving orders processed 50 98
Number of machine hours 43,000 6,500
Number of direct labor hours 25,000 4,500
Number of engineering hours 2,500 2,500
Number of material moves 62 33

The controller was able to summarize the companys total manufacturing overhead into the following pools:

Setup costs $72,000
Machine costs 356,400
Purchasing and receiving costs 392,940
Engineering costs 376,200
Materials handling costs 129,960
Total $1,327,500

Required a. Calculate Sterlings current plantwide overhead rate based on direct labor hours. $Answer ?? per direct labor hour b. Verify Sterlings calculation of overhead cost per unit of $22.50 for shafts and $11.25 for gears. Shafts: $Answer ?? / Answer units ?? = $22.50 per unit Gears: $Answer ?? / Answer units ?? = $11.25 per unit c. Calculate the manufacturing overhead cost in total and per unit for shafts and gears using activity-based costing, assuming each of the five cost pools represents a separate activity pool. Use the most appropriate activity driver for assigning activity costs to the two products. Note: Round your answers to two decimal places.

Shafts Gears
Costs in total Answer?? Answer??
Costs per unit Answer?? Answer??

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