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Success Sdn Bhd manufactures two computer products: Msuite and Ibrowser. The company currently uses a single plant-wide overhead rate based on direct labour hours. Production

Success Sdn Bhd manufactures two computer products: Msuite and Ibrowser. The company currently uses a single plant-wide overhead rate based on direct labour hours. Production and product costing data are as follows:

MSUITE

IBROWSER

Production quantity

1,000 units

5,000 units

Direct material per unit

RM40

RM60

Direct labour hour per unit

2 hours

3 hours

Direct labour rate per hour

RM15

RM15

The manufacturing overhead is as follows:

Machine related costs

RM450,000

Set-up and inspection

RM180,000

Engineering

RM90,000

Plant related costs

RM96,000

TOTAL

RM816,000

You as newly appointed Management Accountant have decided that the company's traditional volume-based product costing system may be causing a distortion between the company's two products.

After doing the analysis of costs, you have identified the following costs drivers for four activity cost pools.

Activity cost pool

Cost driver

Machine related costs

Machine hours

Set-up and inspection

Number of production runs

Engineering

Engineering change order

Plant related costs

Square footage of space

You have also gathered the following additional information:

  1. Each Msuite requires 4 machines hours, whereas each Ibrowser requires 1 machine hour.
  2. Msuite is manufactured in batches of 50 units per production run, Ibrowser is manufactured in batches of 250 units per productionrun.
  3. A total of 100 engineering change orders were received. Three quarters of engineering change orders relates toIbrowser.
  4. The plant has 1,920 square feet of space, 80% of which is used in the production of Msuite.

Required :

a ) Compare the total production cost per unit for each product byusing :

  1. the labour hours as the costdriver
  2. activity based costingsystem

b ) Discuss briefly the results obtained in part (a) above. Do you have anysuggestions for the top management of Success SdnBhd?

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