Tensile Testing Costs: $250 for 2 pieces

Compute the cost of scrap for the Zimmer order using the attached template.

Operation No Description Comments Setup Time Run Time mins) 10 15 20 30 40 50 60 65 Kitup Abrasive Cutting Grind Slugs Wheelabrate Coat Slugs Extrude Wheelabrate Forge Helper Release work order to floor Cut bars to length Grind off sharp edge of bar Clean bars before coatin Coat slugs for extrusion Extrude Clean before forging Forge in tolerance per print Help hammerman in lubrication, mins 0.3 1.002 1.002 0.402 0.6 18 120 0.402 150 150 3 flash removal 80 90Staging for Inspection Parts waiting for inspection 100 103 Parting line sample | Grind sample (10%) of parts for line Alox 90 Cleaning process 0.3 Visual 100% inspection 1.002 120 Deburr Hot Coin Tensile testing Straighten Chem Polish Cleanin NDT Facilit cracks Rework marked indications HC parts into tol. per print Test 2 pieces per heat for tensile Check straightness per print, 100% Outside service Outside service Non destructive testing 100% Acceptable Quality Level (AQL) Package and Ship 105 4.998 110 120 115 120 130 140 150 Quality Control 160 2.4 4.998 120 Final Prep 0.6 Operation No Description Comments Setup Time Run Time mins) 10 15 20 30 40 50 60 65 Kitup Abrasive Cutting Grind Slugs Wheelabrate Coat Slugs Extrude Wheelabrate Forge Helper Release work order to floor Cut bars to length Grind off sharp edge of bar Clean bars before coatin Coat slugs for extrusion Extrude Clean before forging Forge in tolerance per print Help hammerman in lubrication, mins 0.3 1.002 1.002 0.402 0.6 18 120 0.402 150 150 3 flash removal 80 90Staging for Inspection Parts waiting for inspection 100 103 Parting line sample | Grind sample (10%) of parts for line Alox 90 Cleaning process 0.3 Visual 100% inspection 1.002 120 Deburr Hot Coin Tensile testing Straighten Chem Polish Cleanin NDT Facilit cracks Rework marked indications HC parts into tol. per print Test 2 pieces per heat for tensile Check straightness per print, 100% Outside service Outside service Non destructive testing 100% Acceptable Quality Level (AQL) Package and Ship 105 4.998 110 120 115 120 130 140 150 Quality Control 160 2.4 4.998 120 Final Prep 0.6