The CEO of QuebecAutoParts(QAP) is concerned with the quality of its products and the amount of resources
Question:
The CEO of QuebecAutoParts(QAP) is concerned with the quality of its products and the amount of resources currently spent on customer returns. The CEO would like to analyze the costs incurred in conjunction with the quality of the product.
Warranty returns | $126,000 | |
Training personnel | 9,500 | |
Litigation on product liability claims | 178,000 | |
Inspecting 10% of final products | 6,500 | |
Rework | 10,500 | |
Production loss due to machine breakdown | 49,000 | |
Inspection of raw materials | $5,200 |
Requirement 1. Prepare a the Cost of Quality Report. In addition to listing the costs by category, determine the percentage of the total costs of quality incurred in each cost category.Let's complete the Cost of Quality Report by selecting the labels, costs, and total costs. In the next step, we will calculate the percentage of the total costs of quality incurred in each cost category. (Round the percentage of total costs of quality to the nearest tenth.)
Cost of Quality Report for Quebec Auto Parts (QAP) | ||||
Total Costs | ||||
Costs | of Quality | |||
Prevention Costs: | ||||
0 | ||||
Total prevention costs | ||||
Appraisal Costs: | ||||
0 | ||||
0 | ||||
Total appraisal costs | ||||
Internal Failure Costs: | ||||
0 | ||||
0 | ||||
Total internal failure costs | ||||
External Failure Costs: | ||||
0 | ||||
0 | ||||
Total external failure costs | ||||
Total Costs of Quality |
Requirement 2. Do a any additional subjective costs appear to be missing from the report?Because the company has
inspection at the halfway point and inspection of raw materials
personnel training
warranty returns and has had a product recall
,
the company may
enjoy
suffer from
a reputation for
good employee morale
high-quality products
poor-quality products
.
If so, it is probably
gaining
losing
profits from
losing
higher
sales.
Satisfied
Unsatisfied
customers will be
happy
reluctant
to buy from the company again. They may also tell their friends and family
to
not to
buy from the company. This report does not include an estimate of the
additional
lost
profits arising from a reputation for
good employee morale
high-quality products
poor-quality products
.
Part 3Requirement 3. What can be learned from the report?The Cost of Quality report shows that very little is being spent on
appraisal and internal failure
prevention and appraisal
prevention and internal failure
,
which is probably why the
internal failure
appraisal
internal and external failure
costs are so high. It appears that the company is inspecting
90%
only the beginning 90%
only the final 10%
100%
of the products during the production process. Perhaps that is the reason its
appraisal
external failure
internal failure
prevention
costs are so high. The CEO should use this information to develop quality initiatives in the areas of
appraisal and internal failure
internal and external failure
prevention and appraisal
prevention and external failure
.
Such initiatives should reduce future
appraisal and internal failure
internal and external failure
prevention and appraisal
prevention and external failure
costs.
note this table not included