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The company would like to assess their success by evaluating the costs of quality (COQ) measures Expense item 2021 2022 Lost sales from customer returns

The company would like to assess their success by evaluating the costs of quality (COQ) measures

Expense item                                                                             2021               2022

Lost sales from customer returns                                         $70,000            $5,000

Downtime due to avoidable machine breakdown             $50,000             $20,000

Incoming material testing                                                      $50,000               $70,000

Employee training                                                                    $50,000              $75,000

Rework for slightly defective units                                       $30,000               $10,000

Design reviews                                                                          $10,000               $15,000

Supplier evaluation                                                                $5,000                     $10,000

Warranty cost                                                                          $50,000                    $15,000

Design engineering                                                                $100,000                $150,000

Product liability insurance premium                                      $10,000                $5,000

Scraped unit                                                                             $70,000                      $30,000

Product specification database                                              $10,000                  $35,000

Product replacement                                                                 $20,000                   $5,000

Preventive maintenance on production line equipment    $30,000                     $65,000

Production line inspection                                                             $70,000                 $60,000

Total quality cost                                                                                       ?                             ?


Required

A) prepare a COQ report by calculating and presenting the costs I’d quality for each category and the ratio of each COQ category to total quality costs

B) Present a brief report that evaluates how well the company has done base on its COQ measure

Step by Step Solution

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There are 3 Steps involved in it

Step: 1

We first calculate the Cost of Quality COQ measures A COQ Report The COQ is broken down into two categories 1 The Cost of Poor Quality COPQ 2 The Cost of Good Quality COGQ 1 Cost of Poor Quality COPQ ... blur-text-image

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