The estimated product costs by the two production systems are as follows: Traditional Labor-Intensive Production Systems New Computer-Assisted Manufacturing Systems Direct Material (per unit) $10.5
The estimated product costs by the two production systems are as follows:
| Traditional Labor-Intensive Production Systems | New Computer-Assisted Manufacturing Systems |
Direct Material (per unit) | $10.5 | $8.4 |
Direct Labor (per unit) | $14.0 | $9.0 |
Variable overhead (per unit) | $5.5 | $3.4 |
Fixed overhead | $2M | $3.5M |
The marketing department recommends that the unit selling price of the new product be at $65, and the company expects the selling expenses for the new product to be $830,000 annually plus $4 for each unit sold. The company is currently subject to a 40% income tax rate.
Required questions:
- Calculate the minimum number of units of the new product required for the company to break even if the company uses the (a) labor-intensive production system; (b) computer-assisted manufacturing system. (Round each answer to the nearest whole number.)
- To achieve an after-tax income of 550,000, how many units of the new product will the company have to sell if the company uses the (a) labor-intensive production system; (b) computer-assisted manufacturing system? (Round each answer to the nearest whole number.)
- Briefly discuss the circumstances under which the company should employ each of the labor-intensive production system and the computer-assisted production systems.
- As a production manager, you must decide which production system should be used. One factor you should consider is operating leverage. How is the operating leverage concept related to your decision?
- Briefly discuss the likely profitably impact of an economic recession for highly automated manufacturers. What can you say about the risk associated with these firms?
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