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The Jacksonville Shirt Company makes two types of T-shirts: basic and custom. Basic shirts are plain shirts without any screen printing on them. Custom shirts
The Jacksonville Shirt Company makes two types of T-shirts: basic and custom. Basic shirts are plain shirts without any screen printing on them. Custom shirts are created using the basic shirts and then adding a custom screen printing design. The company buys cloth in various colors and then makes the basic shirts in two departments, Cutting and Sewing. The company uses a process costing system (weighted-average method) to determine the production cost of the basic shirts. In the Cutting Department, direct materials (cloth) are added at the beginning of the process and conversion costs are added evenly through the process. In the Sewing Depart- ment, no direct materials are added. The only additional material, thread, is considered an indirect material because it cannot be easily traced to the finished product. Conver sion costs are added evenly throughout the process in the Sewing Department. The finished basic shirts are sold to retail stores or are sent to the Custom Design Depart- ment for custom screen printing. The Custom Design Department creates custom shirts by adding screen print- ing to the basic shirt. The department creates a design based on the customer's request and then prints the design using up to four colors. Because these shirts have the cus tom printing added, which is unique for each order, the additional cost incurred is determined using job order costing, with each custom order considered a separate job. For March 2018, the Jacksonville Shirt Company compiled the following data for the Cutting and Sewing Departmen Department Item Amount Units Cutting 0 shirts Beginning balance Started in Marchh Direct materials added in March Conversion costs Completed and transferred to Sewing Ending balance Beginning balance, transferred in, $1,350; 1,200 shirts 1,920 1,320 ,200 shirts 0 shirts 0 Sewing conversion costs, $650 Transferred in from Cutting Conversion costs added in March Completed and transferred to Finished Goods Ending balance, 60% complete 2,000 500 shirts 1,196 ,000 shirts For the same time period, the Jacksonville Shirt Company compiled the following data for the Custom Design Department: Job Quantity 367 368 369 370 Design Fee Printing Status 400 150 100 500 Yes 3 colors Complete 2 colors Complete 5 colors Complete colors Complete Yes Yes The Jacksonville Shirt Company has previously determined that creating and program ming the design cost $80 per design. This is a one-time charge. If a customer places another order with the same design, the customer is not charged a second time. Addi- tionally, the cost to print is $0.20 per color per shirt. Requirements 1. Complete a production cost report for the Cutting Department and the Sewing De partment. What is the cost of one basic shirt? 2. Determine the total cost and the average cost per shirt for jobs 367, 368, 369, and 370. If the company set the sales price at 200% of the total cost, determine the total sales price of each job. In addition to the custom jobs, the Jacksonville Shirt Company sold 1,000 basic shirts (assume the beginning balance in Finished Goods Inventory is sufficient to make these sales, and the unit cost of the basic shirts in Finished Goods Inventory is the same as the unit cost incurred this month). If the company set the sales price at 125% of the cost, determine the sales price per unit, total sales revenue, total cost of goods sold, and total gross profit for the basic shirts. 3. 4. Calculate the total revenue, total cost of goods sold, and total gross profit for all sales, basic and custom. 5. Assume the company sold only basic shirts (no custom designs) and incurred fixed costs of $700 per month. a. Calculate the contribution margin per unit, contribution margin ratio, required sales in units to break even, and required sales in dollars to break even. b. Determine the margin of safety in units and dollars. c. Graph Jacksonville Shirt Company's CVP relationships. Show the breakeven point, the sales revenue line, the fixed cost line, the total cost line, the operating loss area, and the operating income area. d. Suppose the Jacksonville Shirt Company wants to earn an operating income of $1,000 per month. Compute the required sales in units and dollars to achieve this profit goal. The Jacksonville Shirt Company is considering adding a new product line, a cloth sh 6. printing that will be sold to grocery stores. If opping bag with custom screen current market price of cloth shopping bags is $2.25 and the company desires a net profit of 60%, what is the target cost? The company estimates the full product cost of the cloth bags will be $0.80. Should the company manufacture the cloth bags? Why or why not The Jacksonville Shirt Company makes two types of T-shirts: basic and custom. Basic shirts are plain shirts without any screen printing on them. Custom shirts are created using the basic shirts and then adding a custom screen printing design. The company buys cloth in various colors and then makes the basic shirts in two departments, Cutting and Sewing. The company uses a process costing system (weighted-average method) to determine the production cost of the basic shirts. In the Cutting Department, direct materials (cloth) are added at the beginning of the process and conversion costs are added evenly through the process. In the Sewing Depart- ment, no direct materials are added. The only additional material, thread, is considered an indirect material because it cannot be easily traced to the finished product. Conver sion costs are added evenly throughout the process in the Sewing Department. The finished basic shirts are sold to retail stores or are sent to the Custom Design Depart- ment for custom screen printing. The Custom Design Department creates custom shirts by adding screen print- ing to the basic shirt. The department creates a design based on the customer's request and then prints the design using up to four colors. Because these shirts have the cus tom printing added, which is unique for each order, the additional cost incurred is determined using job order costing, with each custom order considered a separate job. For March 2018, the Jacksonville Shirt Company compiled the following data for the Cutting and Sewing Departmen Department Item Amount Units Cutting 0 shirts Beginning balance Started in Marchh Direct materials added in March Conversion costs Completed and transferred to Sewing Ending balance Beginning balance, transferred in, $1,350; 1,200 shirts 1,920 1,320 ,200 shirts 0 shirts 0 Sewing conversion costs, $650 Transferred in from Cutting Conversion costs added in March Completed and transferred to Finished Goods Ending balance, 60% complete 2,000 500 shirts 1,196 ,000 shirts For the same time period, the Jacksonville Shirt Company compiled the following data for the Custom Design Department: Job Quantity 367 368 369 370 Design Fee Printing Status 400 150 100 500 Yes 3 colors Complete 2 colors Complete 5 colors Complete colors Complete Yes Yes The Jacksonville Shirt Company has previously determined that creating and program ming the design cost $80 per design. This is a one-time charge. If a customer places another order with the same design, the customer is not charged a second time. Addi- tionally, the cost to print is $0.20 per color per shirt. Requirements 1. Complete a production cost report for the Cutting Department and the Sewing De partment. What is the cost of one basic shirt? 2. Determine the total cost and the average cost per shirt for jobs 367, 368, 369, and 370. If the company set the sales price at 200% of the total cost, determine the total sales price of each job. In addition to the custom jobs, the Jacksonville Shirt Company sold 1,000 basic shirts (assume the beginning balance in Finished Goods Inventory is sufficient to make these sales, and the unit cost of the basic shirts in Finished Goods Inventory is the same as the unit cost incurred this month). If the company set the sales price at 125% of the cost, determine the sales price per unit, total sales revenue, total cost of goods sold, and total gross profit for the basic shirts. 3. 4. Calculate the total revenue, total cost of goods sold, and total gross profit for all sales, basic and custom. 5. Assume the company sold only basic shirts (no custom designs) and incurred fixed costs of $700 per month. a. Calculate the contribution margin per unit, contribution margin ratio, required sales in units to break even, and required sales in dollars to break even. b. Determine the margin of safety in units and dollars. c. Graph Jacksonville Shirt Company's CVP relationships. Show the breakeven point, the sales revenue line, the fixed cost line, the total cost line, the operating loss area, and the operating income area. d. Suppose the Jacksonville Shirt Company wants to earn an operating income of $1,000 per month. Compute the required sales in units and dollars to achieve this profit goal. The Jacksonville Shirt Company is considering adding a new product line, a cloth sh 6. printing that will be sold to grocery stores. If opping bag with custom screen current market price of cloth shopping bags is $2.25 and the company desires a net profit of 60%, what is the target cost? The company estimates the full product cost of the cloth bags will be $0.80. Should the company manufacture the cloth bags? Why or why not
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