Question
The monthly sales forecast of a snack food is 450,000 cartons with a selling price of P400/ctn. Each carton contains 50 pouches weighing 50 grams/pouch.
The monthly sales forecast of a snack food is 450,000 cartons with a selling price of P400/ctn. Each carton contains 50 pouches weighing 50 grams/pouch. The factory is working 24 hrs/day at 25 days/month. Given the following capacities of the required machines and the raw materials needed, how many of each machine and raw material would you recommend to purchase? How many factory workers are needed in a 3-shift operation? What is the breakeven volume in terms of cartons? (70 pts.)
MACHINE EFF. CAPACITY MANPOWER/SHIFT
Kneading 82% 600kg/hr 3
Cutting 95% 75kg/hr 2
Packaging 97% 130pch/min 3
Drying 100% 1 ton/hr 2
Seasoning 100% 30kg/15min 1
Cartoning 100% 350ctns/hr 2
RAW MATERIAL COMPOSITION PACKAGING
Flour 43% 50kg/bag
Starch 37% 25kg/bag
Sugar 12% 50kg/bag
Seasoning 8% 30kg/bag
Wrapper 120pch/kg
Carton 25ctns/bdl
ADDITIONAL FACTS OF THE CASE:
Factory rental/month P300,000
Direct materials P70/kg
Direct labor P6/kg
Salaries/wages per month P250,000
Misc. expenses/month P600,000
Mach/equipt (life of 10 years) P16,000,000
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