Answered step by step
Verified Expert Solution
Link Copied!

Question

1 Approved Answer

The Problem of High Yarn Waste in Weaving Unit MIKE Textiles is a leading manufacturer of sheet fabric that is used as raw material for

The Problem of High Yarn Waste in Weaving Unit
MIKE Textiles is a leading manufacturer of sheet fabric that is used as raw material for home and
personal textile products. The organization has always focused on high efficiency of operations,
which has led to increasing profitability year on year.
Over the past 68 months, the cost of operations has been rising leading to plummeting profitability.
An initial investigation revealed that the quantity of Yarn Wastage in the Weaving Unit has been
increasing over this period and currently the percentage wastage of yarn is approximately 5% of the
total yarn consumed. This is the highest percentage of yarn wastage recorded in the last 5 years.
Yarn wastes have a direct negative impact on yield percentage of the process and increases the cost
of product manufacturing. Every 1 percent of yarn waste led to loss of USD 500,000.
In an industry sector where profit margins are thin, any escalation in manufacturing cost has
significant negative impact on profitability.
The management at MIKE Textiles want the team of Six Sigma experts to use the DMAIC methodology
of Lean Six Sigma to reduce the Yarn Wastage by at least 50% without any capital expenditure.

Step by Step Solution

There are 3 Steps involved in it

Step: 1

blur-text-image

Get Instant Access to Expert-Tailored Solutions

See step-by-step solutions with expert insights and AI powered tools for academic success

Step: 2

blur-text-image

Step: 3

blur-text-image

Ace Your Homework with AI

Get the answers you need in no time with our AI-driven, step-by-step assistance

Get Started

Recommended Textbook for

Wildlife Ecology And Management

Authors: Eric G. Bolen, William Laughlin Robinson

5th Edition

013066250X, 978-0130662507

More Books

Students also viewed these General Management questions

Question

Discuss the importance of linking pay to ethical behavior.

Answered: 1 week ago

Question

Between 1% to 3% of infants and toddlers meet criteria for GDD.

Answered: 1 week ago