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The stamping division at Bass Auto Works performs all necessary metal stamping operations for body panels. This is a 16 hour/day, 240 days/year operation. Currently,
The stamping division at Bass Auto Works performs all necessary metal stamping operations for body panels. This is a 16 hour/day, 240 days/year operation. Currently, there are 30 stamping lines. Data on the breakdown and repair times of the lines has been analyzed by a group of Senior Design Students at State College. They determined that it was reasonable to assume that both are exponentially distributed. The mean time to failure for a single stamping line was found to be about 4.7 hours. The division currently employs 6 repairmen who work in teams of 2 for each shift. When a stamping line breaks down, a single team is sent to repair it. The average repair time for a stamping line is about 2.5 hours. The line feeds body panels to the main assembly process. Body panels are needed in assembly at a rate of about 78/hour. A fully operational stamping line produces body panels at a rate of about 10/hour. The cost of not meeting the production requirements is extremely high and to be avoided at all cost. I want to know how many repair crews needed. Also, I've heard that corporate is thinking about offering some new hybrid models
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