Question
The Summer Corporation manufactures cellular modems. It manufactures its own cellular modem circuit boards (CMCB), an important part of the cellular modem. It reports the
The Summer Corporation manufactures cellular modems. It manufactures its own cellular modem circuit boards (CMCB), an important part of the cellular modem. It reports the following cost information about the costs of making CMCBs in 2020 and the expected costs in 2021:
Data table
Current Costs in 2020 | Expected Costs in 2021 | |
Variable manufacturing costs |
|
|
Direct material cost per CMCB | $175 | $188 |
Direct manufacturing labor cost per CMCB | 55 | 27 |
Variable manufacturing cost per batch for setups, materials |
|
|
handling, and quality control | 1,700 | 1,500 |
Fixed manufacturing cost |
|
|
Fixed manufacturing overhead costs that can be avoided if CMCBs |
|
|
are not made | 960,000 | 75,000 |
Fixed manufacturing overhead costs of plant depreciation, |
|
|
insurance, and administration that cannot be avoided even if |
|
|
CMCBs are not made | 960,000 | 325,000 |
More info
Summer manufactured 12,000 CMCBs in 2020 in 60 batches of 200 each. In 2021, Summer anticipates needing 2,500 CMCBs. The CMCBs would be produced in 20 batches of 125 each. The Michigan Corporation has approached Summer about supplying CMCBs to Summer in 2021 at $440 per CMCB on whatever delivery schedule Summer wants.
Requirement 1. Calculate the total expected manufacturing cost per unit of making CMCBs in 2021.
Total Manufacturing | Manufacturing | |
| Costs of CMCB | Cost per Unit |
Direct materials | $? | $? |
Direct manufacturing labor | ? | ? |
Variable batch manufacturing costs | ? | ? |
Fixed manufacturing costs |
|
|
Avoidable fixed manufacturing costs | ? | ? |
Unavoidable fixed manufacturing costs | ? | ? |
Total manufacturing costs | $? | $? |
Requirement 2: Suppose the capacity currently used to make CMCBs will become idle if Summer purchases CMCBs from Michigan. On the basis of financial considerations alone, should Summer make CMCBs or buy them from Michigan?
Show your calculations.
| Make | Buy | ||
| Total | Per Unit | Total | Per Unit |
Purchase cost |
|
| $? | $? |
Direct materials | ? | ? |
|
|
Direct manufacturing labor | ? | ? |
|
|
Variable batch manufacturing costs | ? | ? |
|
|
Avoidable fixed manufacturing costs | ? | ? |
|
|
Total relevant costs | $? | $? | $? | $? |
Requirement 3. Now suppose that if Summer purchases CMCBs from Michigan, its best alternative use of the capacity currently used for CMCBs is to make and sell special circuit boards (CB3s) to the Easy Corporation. Summer estimates incremental revenues from selling CB3s to be $1,900,000, and incremental costs from making CB3s to be $2,125,000. On the basis of financial considerations alone, should Sunbeam make CMCBs or buy them from Marley?
Show your calculations. (Complete all input fields. For amounts with a $0 balance, make sure to enter "0" in the appropriate cell.)
| Choices for Summer | ||
Relevant Items | Make CMCBs and Do Not Make CB3s | Buy CMCBs and Do Not Make CB3s | Buy CMCBs and Make CB3s |
Total incremental costs of making/buying CMCBs (from requirement 2) | $? | $? | $? |
Excess of future costs over future revenues from CB3s | ? | ? | ? |
Total relevant costs | $? | $? | $? |
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