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The Zurich Watch Corporation manufactures watches on a conveyor belt with six stations. One worker stands at each station and performs the following tasks. STATION
The Zurich Watch Corporation manufactures watches on a conveyor belt with six stations. One worker stands at each station and performs the following tasks.
STATION TASKS PROCESSING TIME Seconds
A: Preparation Heatstake lens to bezel
Inspect bezel
Clean switch holes
Install set switch in bezel
TOTAL TIME FOR A
B Preparation Check switch travel
Clean inside bezel
Install module in bezel
TOTAL TIME FOR B
C Battery installation Install battery clip on module
Heatstake battery clip on module
Install two batteries in module
Check Switch
TOTAL TIME FOR C
D Band installation Install band
Inspect band
TOTAL TIME FOR D
E Packaging Preparation Cosmetic inspection
Final test
TOTAL TIME FOR E
F Watch packaging Place watch and cuff in display box
Place cover in display box base
Place owners manual, box in tub
TOTAL TIME FOR D
These six workers begin their work at : am and work steadily until : pm At : no new watch parts are introduced into station A and the conveyor belt continues until all of the workinprocess inventory has been processed and leaves the station. Thus, each morning the workers begin with an empty system.
a What is the bottleneck in the process?
b What is the capacity, in watches per hour, of the assembly line ignore the time it takes for the first watch to come off the line
c What is the direct labor content for the processes on this conveyor belt?
d What is the throughput time?
e What is the average workinprocess inventory?
f What is the utilization of the worker in station B ignore the time it takes for the first watch to come off the line
g E How many minutes of idle time will the worker in station C have in one hour ignore the time it takes for the first watch to come off line
h What time will it be within one minute when the assembly line has processed watches on any given day.
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