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The Zurich Watch Corporation manufactures watches on a conveyor belt with six stations. One worker stands at each station and performs the following tasks. STATION

The Zurich Watch Corporation manufactures watches on a conveyor belt with six stations. One worker stands at each station and performs the following tasks.
STATION TASKS PROCESSING TIME (Seconds)
A: Preparation 1 Heat-stake lens to bezel
Inspect bezel
Clean switch holes
Install set switch in bezel
TOTAL TIME FOR A 14
26
10
18
68
B. Preparation 2 Check switch travel
Clean inside bezel
Install module in bezel
TOTAL TIME FOR B 23
12
25
60
C. Battery installation Install battery clip on module
Heat-stake battery clip on module
Install two batteries in module
Check Switch
TOTAL TIME FOR C 20
15
22
13
70
D. Band installation Install band
Inspect band
TOTAL TIME FOR D 45
13
58
E. Packaging Preparation Cosmetic inspection
Final test
TOTAL TIME FOR E 20
55
75
F. Watch packaging Place watch and cuff in display box
Place cover in display box base
Place owners manual, box in tub
TOTAL TIME FOR D 20
14
30
64
These six workers begin their work at 8:00 a.m. and work steadily until 4:00 p.m. At 4:00, no new watch parts are introduced into station A and the conveyor belt continues until all of the work-in-process inventory has been processed and leaves the station. Thus, each morning the workers begin with an empty system.
a. What is the bottleneck in the process?
b. What is the capacity, in watches per hour, of the assembly line (ignore the time it takes for the first watch to come off the line)?
c. What is the direct labor content for the processes on this conveyor belt?
d. What is the throughput time?
e. What is the average work-in-process inventory?
f. What is the utilization of the worker in station B (ignore the time it takes for the first watch to come off the line)?
g. E. How many minutes of idle time will the worker in station C have in one hour (ignore the time it takes for the first watch to come off line)?
h. What time will it be (within one minute) when the assembly line has processed 193 watches on any given day.

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