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To help illustrate the source of these distortions to senior management, Peterzon decided to develop a simple four-product model. He decided it would be helpful

To help illustrate the source of these distortions to senior management, Peterzon decided to develop a simple four-product model. He decided it would be helpful if the actual production costs of the four products were known a priori (see Table A).

A B C D
Material cost 15 5 10 5
Direct labor 30 5 15 10
Variable overhead 15 7.5 5 7.5
Variable Cost 60 17.5 30 22.5
Fixed Cost 10 10 12,500 12,500

Product lines A and B used identical equipment that could each produce 1,000 units of A or B. Product lines C and D used identical equipment that could each produce 1,000 units of C or D. He then calculated the direct labor allocation rate that the existing single burden rate cost system would generate assuming that each product sold a thousand units, the maximum that could be produced, and that each direct labor hour cost $5. Under this scenario, the costs incurred would be:

Variable Product Overhead Labor Hours Per Unit Variable Overhead/unit No. Units Total Labor Hours Total
A 6 15 1 6 15
B 1 7.5 1 1 7.5
C 3 5 1 3 5
D 2 7.5 1 2 7.5
Total 4 12 35

and the new allocation rate:

Variable overhead 35,000
Fixed Overhead 45,000
Total Cost to be Allocated 80,000
Labor Hours ($60,000/5) 12,000
Allocation rate/hour $6.67

Using this allocation rate per hour, Peterzon calculated the standard cost of the four products.

Product A B C D
Material 15 5 10 5
Labor 30 5 15 10
Allocated Cost 40 6.67 20 13.33
Standard Cost $85 16.67 45 28.34

If the firm set out to make a 40% mark-on,b then it would want to charge the following prices for the four products:

Product A B C D
Standard Cost 85 16.67 45 28.34
40% Mark-on 34 6.67 18 11.34
Selling Price $119 23.34 63 39.68

Mark-on % = profit/cost

If industry selling prices were established using actual production costs and a 40% mark-on, they would be:

Product A B C D
Standard Cost 70 27.5 42.5 35
40% Mark-on 28 11 17 14
Selling Price $98 38.5 59.5 49

By comparing the "industry" prices to the firm's costs and assuming that the firm had to match industry prices, Peterzon could determine which products would appear profitable.

Selling Price 98 38.5 59.5 49
Standard Cost 85 16.67 45 28.34
Profit 13 21.83 14.5 20.66
Markup 15% 131% 32% 73%

CCI had recently adopted a policy of discontinuing all products whose mark-ons were under 25%. Under this policy, product A would be dropped and additional product B manufactured. Assuming the firm could sell all of product B that it could manufacture, then the sales would be

Budgeted A B C D
Current Volume 1,000 1,000 1,000 1,000
Actual Volume 0 2,000 1,000 1,000

The unused production capacity was used to produce an additional 1,000 units of B.

The resulting product mix was so different from the starting mix that Peterzon decided to recalculate the allocation rate per hour to determine if it had been affected:

Costs Incurred ($ thousand)

Variable Product Overhead Labor Hours/Unit Variable Overhead/ Unit No. Units Total Labor Hours Total
B 1 7.5 2,000 2,000 15,000
C 3 5 1,000 3,000 5,000
D 2 7.5 1,000 2,000 7,500
Total 4,000 7,000 27,500

and the new allocation rate:

Variable Overhead : 27,500

Fixed Overhead: 45,000

Labor Hours ( 35,000/5) : 7,000

Allocation rate/hour: $10.36

Question: Alternatively if the rule was to drop the product with the lowest contribution margin, which product would you drop? Please fill out the tables below for the remaining products:

Variable product overhead

Labor hours per unit

variable overhead/unit

no. of units

total labour hours

total

Total

New allocation rate:

variable overhead

fixed overhead

total cost to b allocated

labor hours

Allocation rate ($per hour)

Do not fill out the column for dropped off product.

Standard costs ($)

A

B

C

D

Material Cost

Direct Labor

Variable Overhead allocation

Fixed overhead allocation

Standard full cost

Selling price based on actual costs with 40% mark on (given in the case)

Selling price based on standard costs with 40% mark on (given in the case)

Do not fill out the column for dropped off product.

Analysis table

A

B

C

D

Mark on % (actual cost based selling price-standard full cost)/standard full cost)

contribution margin (actual cost based selling price-variable cost)

Based on above analysis which product(s) will drop off? Why? Explain briefly.

Based on above fill out the table below for total production and sale ($):

Do not fill out the column for dropped off product.

Gross profitability table based on production

A

B

C

D

Total

Number of units produced

Revenue based on actual cost price

Total variable cost

Contribution margin

Fixed costs

Gross margin

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