Answered step by step
Verified Expert Solution
Link Copied!

Question

1 Approved Answer

Tombro Industries is automating one of its plants and developing a flexible manufacturing system. In an effort to revise its performance measurement system, the company

Tombro Industries is automating one of its plants and developing a flexible manufacturing system. In an effort to revise its performance measurement system, the company gathered the following data for the last four months:

Month
1 2 3 4
Quality control measures:
Number of defects 189 167 128 92
Number of warranty claims 50 43 34 31
Number of customer complaints 106 100 83 62
Material control measures:
Purchase order lead time 8 days 7 days 5 days 4 days
Scrap as a percent of total cost 2% 2% 3% 6%
Machine performance measures:
Machine downtime as a percentage of availability 5% 6% 6% 10%
Use as a percentage of availability 94% 91% 88% 84%
Setup time (hours) 8 10 11 12
Delivery performance measures:
Throughput time ?question mark ?question mark ?question mark ?question mark
Manufacturing cycle efficiency (MCE) ?question mark ?question mark ?question mark ?question mark
Delivery cycle time ?question mark ?question mark ?question mark ?question mark
Percentage of on-time deliveries 95% 94% 91% 88%

The president read in industry journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how to compute them. You have been asked to assist the company and gathered the following data:

Average per Month (in days)
1 2 3 4
Wait time per order before start of production 8.0 10.1 11.0 13.0
Inspection time per unit 0.8 0.7 0.7 0.7
Process time per unit 2.8 2.0 1.9 1.2
Queue time per unit 3.1 4.8 5.0 7.4
Move time per unit 0.3 0.4 0.4 0.7

Required:

1-a. Compute the throughput time for each month.

1-b. Compute the manufacturing cycle efficiency (MCE) for each month.

1-c. Compute the delivery cycle time for each month.

3-a. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 5 the inspection time, process time, and so forth are the same as for month 4, except the company is able to completely eliminate the queue time using Lean Production. Compute the new throughput time and MCE.

3-b. Refer to the inspection time, process time, and so forth, given for month 4. Assume in month 6 the inspection time, process time, and so forth are the same as in month 4, except the company is able to eliminate the queue time and inspection time using Lean Production. Compute the new throughput time and MCE

Step by Step Solution

There are 3 Steps involved in it

Step: 1

blur-text-image

Get Instant Access to Expert-Tailored Solutions

See step-by-step solutions with expert insights and AI powered tools for academic success

Step: 2

blur-text-image_2

Step: 3

blur-text-image_3

Ace Your Homework with AI

Get the answers you need in no time with our AI-driven, step-by-step assistance

Get Started

Recommended Textbook for

Cost Accounting A Managerial Emphasis

Authors: Charles T. Horngren, Srikant M.Dater, George Foster, Madhav

13th Edition

8120335643, 136126634, 978-0136126638

More Books

Students also viewed these Accounting questions

Question

What is overfitting? Why is it so important to watch out for?

Answered: 1 week ago

Question

25.0 m C B A 52.0 m 65.0 m

Answered: 1 week ago