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tombro Industries is in the process of automated one of its plants and developing a flexible manufacturing system. The company is finding it necessary to
tombro Industries is in the process of automated one of its plants and developing a flexible manufacturing system. The company is finding it necessary to make many changes in operating procedures. Progress has been slow particularly in trying to develop new performance measures for the factory.
finding it necessary to make many changes in oprating procedures. Progiess Ilds beell Slow, parti performance measures for the factory In an effort to evaluate performance and determine where improvements can be made, managemen relating to activities over the last four months Mont Quality control measures 132 38 87 193 54 110 93 35 Number of defects Number of warranty claims Number of customer complaints 1 2 47 104 Material control measures: Purchase order lead time Scrap as a percent of total cost 10 days 9 days7 days5 days 3% 1% Machine performance measures> Machine downtime as a percentage of availability Use as a percentage of availability Setup time (hours) 4% 95% 10 5% 92% 5% 89% 13 8% 85% 2 12 14 Delivery performance measures: Throughput time Manufacturing cycle efficiency (MCE) Delivery cycle time Percentage of on-time deliveries 96% 95% 92% 89% The president has read in industry journals that throughput time. MCE. and delivery cycle time are imp but no one is sure how they are computed. You have been asked to assist the company, and you have relating to these measures: in davc) in an effort to evaluate performance and determine where improvements can be made management has gathered the following data relating to activities over the past four months
The president has read in industry journals that throughput time MCE and delivery cycle time are important matters of performance but no one is sure how they are computed. you have been asked to assist the company and you have gathered the following data relating to these measures
1.a. compute the throughput time for each month
1.b. Computer manufacturing cycle efficiency (mce) for each month
1.c. Computer delivery cycle time for each month
3. a. refer to the inspection time, process time, and so forth, given for month 4. assume that in month 5 the inspection time process time and so forth are the same as in month 4 except that the company is able to completely illuminate the queue time during production using lean production. compute the new throughput time and mce.
3.b. Referred to the inspection time crisis time and so forth given for a month 4. assume the in month 6 The inspection time process time and so forth are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using lean production. compjte the new throughout time and mce.
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