Answered step by step
Verified Expert Solution
Question
1 Approved Answer
Tombro Industries Is in the process of automating one of its plants and developing a flexible manufacturing system. The company Is finding it necessary to
Tombro Industries Is in the process of automating one of its plants and developing a flexible manufacturing system. The company Is finding it necessary to make many changes in operating procedures. Progress has been slow, particularly in trying to develop new performance measures for the factory.In an effort to evaluate performance and determine where Improvements can be made, management has gathered the following data relating to activitles over the last four months:quality control measures:Number of defectsNumber of warranty claimsNumber of customer complaintsMaterial control measures:Purchase order lead timeScrap as a percent of total costMachine performance measures:Machine downtime as a percentage of availabilityUse as a percentage of availabilitySetup time hoursDelivery performance measures:Throughput timeManufacturing cycle efficiency MCEDelivery cycle timePercentage of ontime deliveries daysMonthdaysdayst daysThe president has read in industry journals that throughput time, MCE, and delivery cycle time are Important measures of performance, but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following data relating to these measures:Average per Month in daysWait time per order before start ofproductionInspection time per unitProcess time per unitQueue time per unitMove time per unitRequired:a Compute the throughput time for each monthb Compute the manufacturing cycle efficiency MCE for each month Compute the delivery cycle time for each montha Refer to the Inspection time, process time, and so forth, given for month Assume that in month the inspection time, process time, and so forth, are the same as for month except that the company is able to completely eliminate the queue time during production using Lean Production. Compute the new throughput time and MCEb Refer to the Inspection time, process time, and so forth, given for month Assume that in month the inspection time, process time, and so forth, are the same as in month except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production. Compute the new throughput time and MCE.Complete this question by entering your answers in the tabs below.Required Required
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started