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Tombro Industries Is in the process of automating one of its plants and developing a flexible manufacturing system. The company Is finding it necessary to

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Tombro Industries Is in the process of automating one of its plants and developing a flexible manufacturing system. The company Is finding it necessary to make many changes in operating procedures. Progress has been slow, particularly in trying to develop new performance measures for the factory.In an effort to evaluate performance and determine where Improvements can be made, management has gathered the following data relating to activitles over the last four months:quality control measures:Number of defectsNumber of warranty claimsNumber of customer complaintsMaterial control measures:Purchase order lead timeScrap as a percent of total costMachine performance measures:Machine downtime as a percentage of availabilityUse as a percentage of availabilitySetup time (hours)Delivery performance measures:Throughput timeManufacturing cycle efficiency (MCE)Delivery cycle timePercentage of on-time deliveries1202631198 days2%3%95%896%Month231805611314147967days2%5days3%4%92%104%89%11295%4995t4 days6%6%85%1292%289%The president has read in industry journals that throughput time, MCE, and delivery cycle time are Important measures of performance, but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following data relating to these measures:Average per Month (in days)Wait time per order before start ofproductionInspection time per unit10.00.912.80.813.08.815.00.8Process time per unit2.82.72.31.8Queue time per unit3.95.17.38.6Move time per unit8.48.60.60.8Required:1-a. Compute the throughput time for each month1-b. Compute the manufacturing cycle efficiency (MCE) for each month.1-, Compute the delivery cycle time for each month.3-a. Refer to the Inspection time, process time, and so forth, given for month 4. Assume that in month 5 the inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production. Compute the new throughput time and MCE.3-b. Refer to the Inspection time, process time, and so forth, given for month 4. Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4, except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production. Compute the new throughput time and MCE.Complete this question by entering your answers in the tabs below.Required 1Required 3
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