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Tombro industries is in the process of automating one of its plants and developing a flexible manufacturing system. The company is tinding it necessary to

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Tombro industries is in the process of automating one of its plants and developing a flexible manufacturing system. The company is tinding it necessary to make many changes in operating procedures Progress has been slow.particularly in trying to develop new performance measures for the factory In an effort to evaluate performance and determine where improvements can be made, management has gathered the following data relating to activities over the last four months Honth 1 2 190 51 102 165 44 101 129 135 54 10 12 63 3 days 1x 7 days 5 days 13 2x 4 days 3 Quality control measures: Number of defects Number of warranty claims Number of customer complaints Material control neasures: Purchase order lead time Scrap as a percent of total cost Machine performance measures: Machine downtime as percentage of availability Use as a percentage of availability Setup time hours) Delivery performance measures: Throughput tine Manufacturing cycle efficiency (MCE) Delivery cycle time Percentage of on-time deliveries 3 94% 4% 911 10 883 11 6 134 12 ? 2 2 > 2 95% > > > 913 94% > BOX The president has read in industry journals that throughput time, MCE, and delivery cycle time are important measures of performance, but no one is sure how they are computed. You have been asked to assist the company, and you have gathered the following data relating to these measures: Average per Month (in days 3 1 wait time per order before start of production Inspection time per unit Process time per unit Queue tine per unit 9.0 0.9 2.6 3.0 11.4 8.7 2.0 12.0 3.7 1.6 5.1 14.0 2.7 1.2 7.4 27 10 relating to these measures Average per Monts (in days 1 4 Mast time per order before start of production Inspection time per unit Process tine per unit Queue tine per unit Hove tine per unit 9.0 0.9 2.8 3.0 3.3 11.4 0.7 2.0 4.3 6.6 12.0 0.7 1.5 5.1 14.0 0.7 1.2 7.4 0. eBook References Required: 1-a, Compute the throughout time for each month 1-b. Compute the manufacturing cycle efficiency (MCE) for each month 1-c. Compute the delivery cycle time for each month 3-a Refer to the inspection time, process time, and so forth.given for month 4. Assume that in month 5 the inspection time, process time, and so forth, are the same as for month 4, except that the company is able to completely eliminate the queue time during production using Lean Production Compute the new throughout time and MCE 3-b Refer to the inspection time, process time, and so forth, given for month 4 Assume that in month 6 the inspection time, process time, and so forth, are the same as in month 4. except that the company is able to eliminate both the queue time during production and the inspection time using Lean Production Compute the new throughout time and MCE Complete this question by entering your answers in the tabs below. Required 1 Required 3 I-a. Compute the throughput time for each month. 1-b. Compute the manufacturing cyde efficiency (MCE) for each month. 1-c Compute the delivery cycle time for each month (Round your answers to 1 dedmal place) Show less Manufacturing Cycle Efficiency (MCE) Month 1 Month 2 Month 3 Throughput Time days days days Delivery Cycle Time days days days % % O for month. Assume that morns mention to proces time, and so forth, are the same as for month 4. except that the company is able to complete the dung production using Lean Production Compute the new throughout me and MCE 3- Refer to the inspection time, process time, and so forth. Given for month 4 Assume that are the pections time, and so forth, are the same as in month 4. except that the company to both the med production and the inspection time using Lean Production Compute the new throughout time and MCE Complete this question by entering your answers in the tabs below References Reed! Required La compute the throughout time for each month 1.b. Compute the manufacturing cyde achty (MCE) for each month 1-c. Compute the delivery cyde time for each month (Round your answer to 1 decimal place) ma Month Month Man Month The Man days days du days ME DC days day Regled > > in for month 4. Assume that in more the inspection process time and so forth are the same as for month except that the company is able to completely free time and production using Lean Production Compute the new throughout time and MCE 3-6 Refer to the inspection time, process time, and so forth given for the Assume that more the process time, and so forth are the same as in mouth except that the company to both the game un production and the inspection time using Lean Production Compute the new throughout time and MCE Complete this question by entering your answers in the tabs below Red 3a (Month ) Refer to the inspection time, process time, and so forth. van for most inte Inspection time, process time, and so forth are the same for month that the company w liminate the time during reduction using Lean Production Computerworpen 3-6 Monthy Refer to the inspection time process time, and so forthy given for month me that Inspection time process time, and so forth are the same in minth except that we the time during production and the inspection time using Lean Production Court (Round your answers to ensual sh tayo Throughputine Manuladuring yderconyMCE)

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