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Toyota is renowned for its Lean manufacturing principles. Requirements: Calculate the Overall Equipment Effectiveness (OEE) for a Toyota assembly line that operates 24/7. The line

  • Toyota is renowned for its Lean manufacturing principles.
  • Requirements:
    • Calculate the Overall Equipment Effectiveness (OEE) for a Toyota assembly line that operates 24/7. The line has an availability of 85%, performance efficiency of 90%, and quality rate of 95%.
    • Recommend actions to improve OEE.
    • Justify how improving OEE aligns with Toyota's Lean manufacturing principles.
    • Present a table showing the impact of OEE improvements on Toyota's income statement and balance sheet.

Metric

Calculation

Value

OEE

(Availability) × (Performance) × (Quality)

85% × 90% × 95%

Improved OEE

(New Availability) × (New Performance) × (New Quality)

New Value

Impact on Income Statement

Revenue increase due to improved efficiency

$X

Impact on Balance Sheet

Reduction in production costs and inventory

$Y

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