Garden Tools Company is a major manufacturer of garden hand tools. Their product range is given in the Figure 4.a. The company has a production unit in Bid Bid where they manufacture the component parts in economic batches and assembles them into the final product in required quantities as and when there is a demand for the product Hand Weeder Hand Rake Hand Weeding Hand Trowel Hand Fork Fork Figure 4.0 - Garden hand tools (Product Range) All the live tools have similar construction which contains of a wooden handie, a steel ferrule and the part end which may be a weeder, rake, weeding fork, trowel or a fork as the case may be the construction of a hand rake is shown in the Figure 4.b) A Wooden Handle Steel Female Rake Figure 4.0 - Construction of a hand rake The company uses the same type of handle and ferrule for all the tools. The company has an efficient production system in which the individual parts are manufactured as and when the demand arises DEAD 5 FIQAP/021/001 1. Prepare individual BOM product trees for the five products 2. Determine when the purchase orders are to be released for the wooden handle and steel ferrule the expected customer demand for the final products are as given in the Table 4.a Wees 11 12 13 14 15 16 Hand Weeder 30 5 35 30 0 5 Hand Rake 30 25 5 5 35 20 Hand Weeding Fork 0 25 35 30 5 0 Hand Trowel 20 0 25 5 5 35 Hand Fork 20 20 30 30 15 0 Table 4.a - Expected customer demand for the hand tools Table 4b shows the current stock positions of the various garden tools and the Individual component parts in store. SI.NO Product Current Stock Level 1 Hand Weeder 5 2 Hand Rake 5 Hand Weeding Fork 5 4 Hand Trowel 15 Hand Fork 20 6 Wooden Handle 30 7 Steel Ferrule 15 8 Weeder (part end) 10 Rake (part end) 30 10 20 Weeding Fork (part and 11 20 Trowel part end 12 Fork ipart and 40 Table 4.b Current Stocks of the products and the individual parts Marking Scheme: BOM Product Tree MRP Calculation Discussion/Recommendations 05 Marks 15 Marks 05 Marks Garden Tools Company is a major manufacturer of garden hand tools. Their product range is given in the Figure 4.a. The company has a production unit in Bid Bid where they manufacture the component parts in economic batches and assembles them into the final product in required quantities as and when there is a demand for the product Hand Weeder Hand Rake Hand Weeding Hand Trowel Hand Fork Fork Figure 4.0 - Garden hand tools (Product Range) All the live tools have similar construction which contains of a wooden handie, a steel ferrule and the part end which may be a weeder, rake, weeding fork, trowel or a fork as the case may be the construction of a hand rake is shown in the Figure 4.b) A Wooden Handle Steel Female Rake Figure 4.0 - Construction of a hand rake The company uses the same type of handle and ferrule for all the tools. The company has an efficient production system in which the individual parts are manufactured as and when the demand arises DEAD 5 FIQAP/021/001 1. Prepare individual BOM product trees for the five products 2. Determine when the purchase orders are to be released for the wooden handle and steel ferrule the expected customer demand for the final products are as given in the Table 4.a Wees 11 12 13 14 15 16 Hand Weeder 30 5 35 30 0 5 Hand Rake 30 25 5 5 35 20 Hand Weeding Fork 0 25 35 30 5 0 Hand Trowel 20 0 25 5 5 35 Hand Fork 20 20 30 30 15 0 Table 4.a - Expected customer demand for the hand tools Table 4b shows the current stock positions of the various garden tools and the Individual component parts in store. SI.NO Product Current Stock Level 1 Hand Weeder 5 2 Hand Rake 5 Hand Weeding Fork 5 4 Hand Trowel 15 Hand Fork 20 6 Wooden Handle 30 7 Steel Ferrule 15 8 Weeder (part end) 10 Rake (part end) 30 10 20 Weeding Fork (part and 11 20 Trowel part end 12 Fork ipart and 40 Table 4.b Current Stocks of the products and the individual parts Marking Scheme: BOM Product Tree MRP Calculation Discussion/Recommendations 05 Marks 15 Marks 05 Marks