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Use the following information for the remainder of the questions. Dan has finally decided to create his own product line of cat related items hosted

Use the following information for the remainder of the questions.

Dan has finally decided to create his own product line of cat related items hosted at his new business the Cat Empurrium. Dan wants to produce his stellar, award winning products: cat ponchos, cat hammocks and cat backpacks. These three products each make a profit of $35, $45 and $60 per unit respectively.

Dan reached out to his business colleagues for help to plan for the future of his company. Overall consensus for this business plan was that Dan had to first choose which product he'd be producing at the beginning of 2021. Due to capacity constraints he would not be able to focus on more than one product line in the beginning. After demand for that first product during 2021 was realized, Dan would be faced with another key decision at the beginning of 2022: expand into another product line or focus solely on one product. If Dan chose to expand into another product he would need to decide if the business should expand into the final product or not at the beginning of 2023. However, if Dan stuck with 1 product his colleagues agreed that he should continue to do so.

Reaching out to his operations and marketing teams, Dan asked them to help predict the future demand for each of his products. Both teams gave him an optimistic forecasted demand series (shown below) and a pessimistic forecasted demand series (second table). Additionally, both teams concluded that either set of demands had an equal chance of occurring due to Dan not giving them any time to conduct additional market research.

Optimistic Demand Forecast

Year 2021 2021 2021 2021 2022 2022 2022 2022 2023 2023 2023 2023
Quarter 1 2 3 4 1 2 3 4 1 2 3 4
Demand for ponchos 400 500 535 560 600 550 700 750 635 700 800 850
Demand for hammocks 250 300 400 450 480 520 550 600 650 725 840 930
Demand for backpacks 100 150 200 205 310 410 400 390 450 500 525 540

Pessimistic Demand Forecast

Year 2021 2021 2021 2021 2022 2022 2022 2022 2023 2023 2023 2023
Quarter 1 2 3 4 1 2 3 4 1 2 3 4
Demand for ponchos 300 400 420 460 480 500 600 625 535 585 725 750
Demand for hammocks 200 220 300 350 380 420 450 500 550 625 740 830
Demand for backpacks 50 75 125 165 210 310 300 290 415 375 450 340

Dan hopes to make a name for himself and his Cat Empurrium in the pet industry. As such, Dan has insisted to his operations team that they must try to meet their customers' expectations and try their best to never miss a customer.

Question 1: What particulars of Dan's newfound business should he consider focusing on and making the core competencies of his operations? Justify your answers.

Question 2: Dan realizes he needs his operations team to create an aggregate plan for the years 2021, 2022 and 2023. Pitch a particular strategy to Dan, highlighting the strengths of the plan. Your strategy should include more than the following: plan for workers, meeting demand, and inventory strategy (i.e., it shouldn't be a pure strategy discussed in class). Tie your plan back to the companies core competencies you discussed earlier.

Question 3: do the aggregate plan you pitched in the prior question.

Assume the following information (note, you won't necessarily have to use all of these numbers):

Working Days per Quarter: 56 (this plan covers each of the 4 quarters for years 2021, 2022 and 2023) Time to produce ponchos: 1.5 hours Time to produce hammocks: 1.75 hours Time to produce backpacks: 2.25 hours Safety Stock: 15% of quarterly demand Full-time Working Hours per Day: 7 Part-time Working Hours per Day: 4 Full-time Hiring Cost: 4050 Full-time Layoff Cost: 10000 Part-time Hiring Cost: 1100 Part-time Firing Cost: 1500 Learning Curve: 97% Holding Cost per unit: 20% of profit/unit Shortage cost: 35% of profit/unit Additional cost to subcontracting: $5 Percentage of production able to be subcontracted: 30% (For example, if you need 100 in total at most 30 of those units can be subcontracted). Cost per Production Hour: $4 <---Cost to run the machines. Full-time Hourly Wage: $13/hour <---This is separate from the production cost. Part-time Hourly Wage: $9/hour <---This is separate from the production cost. Labor union requires Dan to have a ratio of 2:1 full-time to part-time workers (or less, meaning it can be all full-time and no part-time).

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