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Use the transportation method for location problems and POM Software/Excel spread sheet to find the optimal distribution pattern and the cost of goods sold for

Use the transportation method for location problems and POM Software/Excel spread sheet to find the optimal distribution pattern and the cost of goods sold for your two locations alternatives. First solve the problem with one location as the new plant and then do the same for the second. The unit costs for each cell of the transportation matrix should be the sum of the shipping costs and the variable costs of production.

Data

The following data have been gathered for Tanner:

1. The per-unit shipping cost based on the average ton-mile rates for the most efficient carriers is $100 per mile. The average revenue per product is $3,800,000.00.

2. The company currently has the following capacity constraints:

Table 1: Company current capacity

Location

Capacity

Bortherton

25000

Brizzie

25000

Sacoma

31000

Table 2: New plant information

Alternative

Building and Equipment1,2

Annual Fixed Costs (SGA)1,3

Variable Production Costs/Unit

Land1

Leyfield

$85,000

$5,500

50,000

$2,000

Henderson

$60,000

$7,500

45,000

$1,000

1Figures are given in thousands.

2Net book value of plant and equipment with remaining depreciable life of 10 years.

3Annual fixed costs do not include depreciation on plant and equipment.

Location Data Given

City

Most likely Demand First Year1

Most Likely Demand After 2-10 years1

Building and Equipment1,2

Annual Fixed Costs

(SGA)1,3

Variable Production Costs/Unit

Land1

Bortherton

5000

9000

$70,000

$4,000

38000

400

Brizzie

13000

16000

$90,000

$6,000

30000

700

Sacoma

23000

27000

$80,000

$4,000

33000

500

Henderson

28000

31000

Leyfield

38000

42000

Road Mileage

Bortherton

Brizzie

Sacoma

Henderson

Leyfield

Bortherton

-

178

187.8

180

218.9

Brizzie

178

-

139.8

151.6

120

Sacoma

187.8

139.8

-

13.2

30

Henderson

180

151.6

13.2

-

45

Leyfield

218.9

117.7

32.7

45.1

-

Other assumptions (if needed)

Terminal value (in 10 years) of the new investment is 50 percent of plant, equipment, and land cost.

The tax rate is 19 percent.

Straight-line depreciation is used for all assets over a 10-year life.

Capacity of the new plant production for the first year will be 31 (000) units.

Capacity of the new plant production thereafter will be 56 (000) units.

Cost of goods sold (COGS) equals variable costs of production plus total transportation costs.

Costs to ship from a plant to its own plant are zero; however, variable production costs are applicable.

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