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Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization:

Vander Belt Manufacturing, Inc., is considering reorganizing its plant into manufacturing cells. The following estimates have been prepared to evaluate the benefits from the reorganization:

before the change after the change
Total annual sales $500,000 $750,000
Costs Percentage of sales:
Direct Materials 20% 17%
Direct Labor 8% 8%
Manufacturing support costs 17% 6%
work in process inventory $150,000 $125,000

Inventory carrying costs are estimated to be 10% per year. 1. As a result of the layout reorganization, reduced levels of work-in-process inventory are projected to decrease inventory carrying costs annually by how much? 2. As a result of the layout reorganization, incremental manufacturing costs are projected change by how much? 3. As a result of switching to a cellular manufacturing operation, total benets are projected to increase annually by how much?

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