wastage recorded in the last 5 years. Yarn wastes have a direct negative impact on y percentage of the process and increases the cost of product manufacturing. Every 1 percent of yarn waste lead to loss of USD 400,000. In an industry sector where profit margins are thin, any escalation in manufacturing cost has significant negative impact on profitability. The management at USP Textiles want the team of Six Sigma experts to use the DMAIC methodology of Lean Six Sigma to reduce the Yarn Wastage by at least 50% without any capital expenditure