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Water flows through tubes in a fluidized - bed combustor, where it is converted to steam. The bed of the combustor consists of sorbent particles,

Water flows through tubes in a fluidized-bed combustor, where it is converted to steam.
The bed of the combustor consists of sorbent particles, which are used to absorb pollutants
given off during combustion. The particles are suspended in the combustor by a gas flowing
up from the bottom of the particle bed. The problem under investigation concerns the
corrosion effects of the exterior surface of the tubes used to carry the water through the
pipes. The following factors may influence the corrosion effects:
Factor
Bed temperature (C)
Tube temperature below the bed temp (C)
Particle size (m)
Environment
Particle material
Tube material
Levels
700,1000
0,200,400
1000,3000,4000
Oxidizing, sulfidizing
Limestone, dolomite
Stainless steel, iron
(a) Calculate the number of test runs needed for all possible combinations of the factor
levels to be included in the experiment.
(b) How many of these test runs are used in calculating the average corrosion
measurements for each of the above factor levels? For example, how many are used
when Bed temperature is at its low level? At its high level? How about the rest of
the factors?
(c) Suppose each factor was investigated on a separate experiment using the same
number of test runs just computed in (b) for each level. What would the total
experiment size be for separate investigations of each factor?
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