Wilson, Inc., is a wholesaler of Protoxid for industrial clients. Demand for Protoxid is stable at 350,000 units per year. Wilson orders the product from
Wilson, Inc., is a wholesaler of Protoxid for industrial clients. Demand for Protoxid is stable at 350,000 units per year. Wilson orders the product from its supplier four times a year. An order is placed when the total Protoxid on hand amounts to 25,000 units. This represents a nine-day working supply plus safety stock. The company works 300 days per year. Recently, Wilson management has expressed concern over the costs of carrying inventory and is seeking to evaluate the present inventory order and safety stock policies.
As a part of the study, the following costs were identified with respect to Protoxid:
Invoice price$ 32.92
Weight per unit1.5 Kg
Shipping charges$1.05 + $640 per truck + $0.40 per Kg
Tax on each unit $1.80
Special packaging per unit$3.65 ($1 is refunded on return of the shipping container)
Insurance on shipment $1.76 per unit, $415 per shipment
Processing order documents $183
Unloading operations$0.82 per unit + $1,800 per week.
Inspect for annual inventory$2.63 per unit
Estimated obsolescence costs$1.35 per unit
Inventory record maintenance$0.92 per unit + $2,200 per week
Inventory tax 3% of invoice price
Inventory insurance 15% of invoice price + $4,100 per month.
The company estimates its cost of capital is 22%. In addition, it conducted a study on the costs of a stockout. The average stockout costs $5,400 due to the need to request special shipments from alternative suppliers. With various safety stock levels, the probabilities of a stockout decrease as follows:
Safety stockProbability of stockout
7,000 10%
14,0002%
21,0001%
To determine order quantity, assume a stockout probability per order of 2%. Order sizes are restricted to round lots of 5,000 units. The company has the capacity to store 90,000 units.
REQUIRED
a. What are the annual costs under the present order and safety stock system?
b. What is the EOQ?
c. What are the annual costs under the optimal order and safety stock system?
d. What is the reorder point under the optimal order and safety stock system?
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