Answered step by step
Verified Expert Solution
Link Copied!

Question

1 Approved Answer

XYZ Company is a manufacturer of construction equipment. The company has a single manufacturing facility in Seattle, Washington. XYZ Company distributes its products through four

XYZ Company is a manufacturer of construction equipment. The company has a single manufacturing facility in Seattle, Washington. XYZ Company distributes its products through four regional warehouses located in Atlanta, Boston, Chicago and Las Vegas. In the current distribution system, the United States is partitioned into four major markets, each of which is served by a single regional warehouse in their market. That is, in the current distribution system, each customer is assigned to a single market and receives deliveries from one regional warehouse.

The warehouses receive items from the manufacturing facility. Typically, it takes about three weeks to satisfy an order placed by any of the regional warehouses. Currently, XYZ provides regional warehouses with a service level of 95 percent.

In recent years, XYZ Company has seen a significant increase in competition and intense pressure from its customers to reduce costs. To reduce costs, XYZ Company would like to consider an alternative distribution strategy in which the four regional warehouses are replaced with a single, central warehouse that would process all customer orders. This warehouse should be one of the four existing warehouses. The company CEO insists that whatever distribution strategy is used, XYZ should maintain a service level of about 95 percent. Please address the following three questions:

  1. To perform a rigorous analysis, you have identified a typical product X. Table 1 provides historical data that includes weekly demand for this product for the last 10 weeks in each of the market areas. An order (placed by a warehouse to the factory) costs $1,500 (per order), and inventory carrying costs are $1.75 per unit per week. In the current distribution system, the cost of inbound and outbound transportation costs per unit is given in Table 2. Finally, Table 3 provides information about inbound and outbound transportation costs per unit from each of the existing regional warehouses to all other market areas (assuming a particular regional warehouse becomes the centralized warehouse).

Table 1: Historical Weekly Demand

Week

1

2

3

4

5

6

7

8

9

10

Atlanta

130

110

100

90

80

140

120

100

110

90

Boston

120

130

140

150

110

100

70

120

120

130

Chicago

300

340

280

250

310

330

270

290

320

240

Las Vegas

190

210

200

170

160

240

200

220

230

180

Table 2: Current Inbound & Outbound Transportation Costs/Unit

Warehouse

Inbound

Outbound

Atlanta

14

12

Boston

13

12

Chicago

11

12

Las Vegas

10

12

Table 3: Outbound Transportation Costs/Unit in the Centralized System

Warehouse

Atlanta

Boston

Chicago

Las Vegas

Atlanta

12

15

14

16

Boston

15

12

14

17

Chicago

14

14

12

13

Las Vegas

16

17

13

12

Suppose you are to compare the two systems for Product X only, what is your recommendation? To answer this question, you should compare the total costs (i.e., ordering cost, inventory carrying cost, inbound transportation cost and outbound transportation cost) for the two strategies, assuming demands occur according to the historical data. Also, you should determine which one of the four regional warehouses should be used as the centralized warehouse.

Step by Step Solution

There are 3 Steps involved in it

Step: 1

blur-text-image

Get Instant Access to Expert-Tailored Solutions

See step-by-step solutions with expert insights and AI powered tools for academic success

Step: 2

blur-text-image

Step: 3

blur-text-image

Ace Your Homework with AI

Get the answers you need in no time with our AI-driven, step-by-step assistance

Get Started

Recommended Textbook for

Basel III, The Devil And Global Banking

Authors: D. Chorafas

2nd Edition

0230353770, 9780230353770

More Books

Students also viewed these Accounting questions