Question
You manage the production process in the high-tech facility of Dale Computers Inc. The facility produces two products (X&Y) - see Product Makeup & Annual
You manage the production process in the high-tech facility of Dale Computers Inc. The facility produces two products (X&Y) -see Product Makeup & Annual Demand table for details. The facility consists of three different assembly lines -see Assembly Capability & Capacity Table for details.
The production process begins with the procurement of raw materials from suppliers. Next, the raw materials are processed into six independent subassemblies, A-F, in separate work areas within the facility. Each product is then assembled on one of the assembly lines (see Subassembly & Post Assembly Capacity Table for sub-assembly details). Following assembly, each product is finished, customized (painted and other options added), packaged, and shipped. Current trends indicate that 20% of product X and 50% of product Y are customized.
Product Makeup & Annual Demand Table
Product | Subassemblies for one unit of product | Annual Unit Sales |
X | A= 2, B=1, C=1, E=1 | 52,000 |
Y | B=1, C=1, D=2, E=2, F=1 | 52,000 |
Assembly Capability Table
Assembly Line | Capability | Capacity (Units / Week) |
---|---|---|
1 | Either Product | 1200 |
2 | Product X | 500 |
3 | Product Y | 600 |
Subassembly & Post Assembly Capacity Table
Subassembly | Capacity (Units/Week) |
---|---|
A | 2450 |
B | 2280 |
C | 2400 |
D | 2450 |
E | 3500 |
F | 1200 |
Finishing | 2500 |
Customizing | 820 |
Packaging | 3000 |
Question #1 | (record letter & answer below) | |||||||||
Key business issue / why? = | ||||||||||
Question #2 | ||||||||||
Product | Product X | Product Y | Total | If you cannot enter as %, enter as a ##.# | ||||||
Demand | XX.X% | |||||||||
Resource | Product X | Product Y | Weekly Demand | Capacity | Utilization | |||||
Assembly Lines | 0.0% | |||||||||
Subassembly A | ||||||||||
Subassembly B | ||||||||||
Subassembly C | ||||||||||
Subassembly D | ||||||||||
Subassembly E | ||||||||||
Subassembly F | ||||||||||
Finishing | ||||||||||
Customizing | ||||||||||
Packaging | ||||||||||
Question #3 | ||||||||||
Product | Product X | Product Y | Weekly Demand | |||||||
Demand | XX.X% | |||||||||
Resource | Product X | Product Y | Weekly Demand | Capacity | Utilization | Bottleneck # | ||||
Assembly Lines | ||||||||||
Subassembly A | ||||||||||
Subassembly B | ||||||||||
Subassembly C | ||||||||||
Subassembly D | ||||||||||
Subassembly E | ||||||||||
Subassembly F | ||||||||||
Finishing | ||||||||||
Customizing | ||||||||||
Packaging | ||||||||||
Question #4 | ||||||||||
Product | Product X | Product Y | Weekly Demand | |||||||
Demand | XX.X% | |||||||||
Resource | Product X | Product Y | Weekly Demand | Capacity | Utilization | Bottleneck # | ||||
Assembly Lines | ||||||||||
Subassembly A | ||||||||||
Subassembly B | ||||||||||
Subassembly C | ||||||||||
Subassembly D | ||||||||||
Subassembly E | ||||||||||
Subassembly F | ||||||||||
Finishing | ||||||||||
Customizing | ||||||||||
Packaging | ||||||||||
Maximum System Throughput | Total Weekly Units | |||||||||
If you could only invest in capacity for one resource, which one would it be and why? = | ||||||||||
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