Question
You manage the production process in the high-tech facility of Dale Computers Inc. The facility produces two products (X&Y) - see Product Make Up &
You manage the production process in the high-tech facility of Dale Computers Inc. The facility produces two products (X&Y) - see Product Make Up & Annual Demand table for details. The facility consists of three different assembly lines - see Assembly Capability & Capacity Table below.
The production process begins with the procurement of raw materials from suppliers. Next, the raw materials are processed into six independent subassemblies, AF, in separate work areas within the facility. Each product is then assembled on one of the assembly lines (see Subassembly & Post Assembly Capacity Table for sub assembly details). Following assembly, each product is finished, customized (painted and other options added), packaged and shipped. Current trends indicate that 20% of product X and 50% of product Y are customized.
Product Make Up & Annual Demand | |||
Product | Sub-assemblies required for one unit of product | Annual Unit Sales | |
X | A= 2, B=1, C=1, E=1 | 52,000 | |
Y | B=1, C=1, D=2, E=2, F=1 | 52,000 | |
Notes: | (1) Assume 52 operating weeks/year. | ||
(2) Plan production to meet annual demand (do not overproduce). |
Assembly Capability Table | ||
Assembly Line | Capability (Units/Week) | Capacity (Units / Week) |
1 | Either Product | 1200 |
2 | Product X | 500 |
3 | Product Y | 600 |
Subassembly & Post Assembly Capacity Table | |
Subassembly | Capacity (Units/Week) |
Subassembly A | 2450 |
Subassembly B | 2280 |
Subassembly C | 2400 |
Subassembly D | 2450 |
Subassembly E | 3500 |
Subassembly F | 1200 |
Finishing | 2500 |
Customizing | 820 |
Packaging | 3000 |
Question #2 - With the current weekly demands of 1000 for each product X and Y, what is the current bottleneck resource? Fill use answer template below.
Question #2 | |||||
Product | Product X | Product Y | Total | ||
Demand | XX.X% | ||||
Resource | Product X | Product Y | Weekly Demand | Capacity | Utilization |
Assembly Lines | |||||
Subassembly A | |||||
Subassembly B | |||||
Subassembly C | |||||
Subassembly D | |||||
Subassembly E | |||||
Subassembly F | |||||
Finishing | |||||
Customizing | |||||
Packaging |
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