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Your procurement department just bought 13,000 cases of abrasive discs from South Korea and you need to work out getting them to your DC. The

Your procurement department just bought 13,000 cases of abrasive discs from South Korea and you need to work out getting them to your DC.

  • The terms of the procurement state that cases will be floor loaded into containers and you will pay the transport costs from that point.
  • If you wish to change this to a palletized load you will need to pay the cost of palletizing the load.
  • The cost of draying (trucking) a container (size does not matter) to the seaport in South Korea is $250 per container.
  • The containers will be shipped to the Port of Los Angeles and then moved by truck or intermodal rail to your DC located in Phoenix Arizona (420 miles)
  • When the shipment arrives at the DC the cases need to have been or must be loaded onto 48" x 40" pallets with a total height not to exceed 54" with a total weight not to exceed 750 lbs.
  • The cases themselves are 8" x 10" by 10" in height and weigh 5 lbs. each
  • The 48" X 40" pallets weigh 22 lbs. each and are 6" in height
  • The total charge for shipping a 40' high cube container from South Korea to LA is $4500
  • The interior dimensions of the 40" high cube container are:
    • Length 39' 5 3/8", Width 7' 11 3/4", Height 8' 10"
    • Weight capacity is 63,000 LBS
  • The total charge for shipping a 20' container from South Korea to LA is $3500
  • The interior dimensions of the 20' container are:
    • Length 19' 4 1/8", Width 7' 10 1/4", Height 7' 10 1/4"
    • Weight capacity is 63,000 LBS
  • The interior dimensions of a 53' semi-truck trailer are:
    • Length 52' 6", Width 8' 3", Height 9' 2 1/4"
  • Cost of trucking to Phoenix (all inclusive) $2.84 / mile per truck
  • Time needed to palletize the 13,000 cases is 25 person-hours
  • Labor cost per person hour in South Korea $15, in Los Angeles $22, Phoenix $17
  • If you palletize the load in Los Angeles, you can shift the load into a 53' semi-truck trailer
  • Total gross cargo weight per trailer or container cannot exceed 45,000 lbs. while being moved by truck in the U.S. (note: there are exceptions to this general statement, however we will not address them in this assignment)
  • If you wish to use inter-modal rail from LA to Phoenix you can assume the cost will be 30% less than the cost of trucking, but it will take twice as long.

In this assignment you are to:

1. Calculate the total, most economical, costs of the shipments for the following three scenarios:

  • The load is palletized in South Korea
  • The load is palletized in Los Angeles
  • The load is palletized in Phoenix

2. Show all your calculations including:

  • Number of cases and total weight of the floor loaded containers
  • Number of cases loaded onto each pallet, total pallet weight, and the number of pallets per container if the shipments are palletized
  • The gross weights (including pallets, if applicable) loaded into each container and or truck trailer used in the shipments.

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