Question: A plastic extrusion plant will be built to produce 30 million meters of plastic extrusions per year. The plant will run three 8hour shifts per

A plastic extrusion plant will be built to produce 30 million meters of plastic extrusions per year. The plant will run three 8hour shifts per day, 360 days per year. For planning purposes, the average run length = 3000 meters of extruded plastic. The average changeover time between runs = 2.5 hr, and average extrusion speed = 15 m/min. Assume scrap rate = 1%, and average uptime proportion per extrusion machine = 95% during run time. Uptime proportion during changeover is assumed to be 100%. If each extrusion machine requires 500 sq. ft of floor space, and there is an allowance of 40% for aisles and office space, what is the total area of the extrusion plant?

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