An efficiency test of a boiler fired by fuel No. 2 indicated a flue gas temperature of

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An efficiency test of a boiler fired by fuel No. 2 indicated a flue gas temperature of 700°F and excess air of 40 percent. The annual fuel consumption of the boiler is 85,000 gallons/year. The cost of fuel No.2 is $1.15/gal.

a. Estimate the efficiency of the boiler as well as the percentage in CO2 and O2 of the flue gas.

b. Determine the new boiler efficiency and the annual cost savings in fuel use if the percentage of O2 in the flue gas is reduced to 3 percent and the stack temperature is set to 500°F.

c. Determine the payback period of installing an automatic control system at a cost of $8,500 to maintain the same efficiency throughout the life of the boiler.

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