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In a study conducted at a certain cosmetic manufacturing plant, the analyst found that the following were the reasons why the company was not able

In a study conducted at a certain cosmetic manufacturing plant, the analyst found that the following were the reasons why the company was not able to meet its target production output.

DATE

Loss

STATUS

10-Aug

390

output not met

12-Aug

650

output not met

17-Aug

1500

output not met

19-Aug

150

no smooth flow of in-process

20-Aug

50

no smooth flow of in-process

24-Aug

250

lack of training

2-Sep

2500

unavailability of raw materials

7-Sep

960

output not met

9-Sep

850

lack of training

14-Sep

750

lack of system of QA

16-Sep

900

output not met

21-Sep

450

no smooth flow of in-process

23-Sep

900

speed of conveyor

5-Oct

500

lack of training

7-Oct

325

lack of training

13-Oct

1860

output not met

15-Oct

200

lack of system of QA

20-Oct

950

output not met

22-Oct

1000

Frequent Rework

3-Nov

900

Frequent Rework

TOTAL

16035

ANALYSIS:

1. In the fishbone diagram, what were the factors that greatly contribute to the problem? How will you address it?

2. In the Pareto chart, what causes should be addressed to solve the problem of defect? Why?

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1 Factors that greatly contribute to the problem can be identified using a fishbone diagram The fish... blur-text-image

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