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1 ) a ) A single stage evaporator is to concentrate 2 5 , 0 0 0 kg / hr of an aqueous slurry at

1) a) A single stage evaporator is to concentrate 25,000 kg/hr of an aqueous slurry at
20C from 10 to 50% w/w solids. Saturated steam is available at 120C and the
pressure in the evaporator is 0.2 atm. The heat transfer area of the unit is 85.4 m2assuming
there is no boiling point rise or sub-cooling of the condensate.
Specific heat capacity for water vapour =1.8 kJ kg-1 K-1
Specific heat capacity for water and slurry =4.2 kJ kg-1 K-1
Overall heat transfer coefficient =2.8 kW m-2 K-1
Latent heat of vaporisation of water at 0C =2.5 MJ kg-1
Antoine coefficients for water: A =18.304, B =3816.4, C =-46.13
(P in mmHg, T in K, log to base e)
It is decided that the system in should be replaced by two stages in a forwardfeed arrangement, with each stage having only half the heat-exchange area of the
original stage. The feed and product flow rates and compositions remain the same,
and an identical steam temperature is used.
(i) Make an approximate analysis by considering the contributions of sensible
heat terms to energy balances to be negligible. Thus calculate the new:
Flow rate of steam required
Temperatures of the two evaporation stages
Steam economy
Ans : T1=61.9C, T2=3.83C, S=10000 kg hr-1
Steam Economy =2.0

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