Question
1. Classify the activities into prevention, appraisal, internal failure, external failure, and not costs of quality (producing product). Classify the activities into value-added and non-value
1. Classify the activities into prevention, appraisal, internal failure, external failure, and not costs of quality (producing product). Classify the activities into value-added and non-value added activities.
Activity | Activity Cost | Cost of Quality Classification | VA/NVA | |
Correcting invoice errors | $13,650 | External failure | Non-value-added | |
Disposing of incoming materials with poor quality | 10,920 | Internal failure | Non-value-added | |
Disposing of scrap | 35,490 | Internal failure | Non-value-added | |
Expediting late production | 30,030 | Internal failure | Non-value-added | |
Final inspection | 19,110 | Appraisal | Value-added | |
Inspecting incoming materials | 5,460 | Appraisal | Value-added | |
Inspecting work in process | 24,570 | Appraisal | Value-added | |
Preventive machine maintenance | 19,110 | Prevention | Value-added | |
Producing product | 98,280 | Not a quality cost | Value-added | |
Responding to customer quality complaints | 16,380 | External failure | Non-value-added | |
Total | $273,000 |
2. On paper or in a spreadsheet program, prepare a Pareto chart for each of the activities listed above. Answer the following:
What type of chart is a Pareto chart? Bar chart
Which activity appears first, in order from left to right? Producing product
3. Use the activity cost information to determine the percentages of total department costs that are prevention, appraisal, internal failure, external failure, and not costs of quality. If required, round percentages to one decimal place.
Quality Cost Classification | Activity Cost | Percent of Total Department Cost | ||
Prevention | $ | % | ||
Appraisal | % | |||
Internal failure | % | |||
External failure | % | |||
Not a cost of quality | % | |||
Total | $ | % |
4. Determine the percentages of total department costs that are value-added and non-value-added. If required, round percentages to one decimal place.
Activity Cost | Percent of Total Department Cost | |||
Value-added | $ | % | ||
Non-value-added | % | |||
Total | $ | % |
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