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1. Classify the activities into prevention, appraisal, internal failure, external failure, and not costs of quality (producing product). Classify the activities into value-added and non-value

1. Classify the activities into prevention, appraisal, internal failure, external failure, and not costs of quality (producing product). Classify the activities into value-added and non-value added activities.

Activity Activity Cost Cost of Quality Classification VA/NVA
Correcting invoice errors $13,650 External failure Non-value-added
Disposing of incoming materials with poor quality 10,920 Internal failure Non-value-added
Disposing of scrap 35,490 Internal failure Non-value-added
Expediting late production 30,030 Internal failure Non-value-added
Final inspection 19,110 Appraisal Value-added
Inspecting incoming materials 5,460 Appraisal Value-added
Inspecting work in process 24,570 Appraisal Value-added
Preventive machine maintenance 19,110 Prevention Value-added
Producing product 98,280 Not a quality cost Value-added
Responding to customer quality complaints 16,380 External failure Non-value-added
Total $273,000

2. On paper or in a spreadsheet program, prepare a Pareto chart for each of the activities listed above. Answer the following:

What type of chart is a Pareto chart? Bar chart

Which activity appears first, in order from left to right? Producing product

3. Use the activity cost information to determine the percentages of total department costs that are prevention, appraisal, internal failure, external failure, and not costs of quality. If required, round percentages to one decimal place.

Quality Cost Classification Activity Cost Percent of Total Department Cost
Prevention $ %
Appraisal %
Internal failure %
External failure %
Not a cost of quality %
Total $ %

4. Determine the percentages of total department costs that are value-added and non-value-added. If required, round percentages to one decimal place.

Activity Cost Percent of Total Department Cost
Value-added $ %
Non-value-added %
Total $ %

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