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(1) Mat Damon owns an independent bookstore in Dubai. Mat sells merchandise items that has steady demand in his store. One of these items are
(1) Mat Damon owns an independent bookstore in Dubai. Mat sells merchandise items that has steady demand in his store. One of these items are notebooks, which Mat manages using a continuous review policy. Notebooks are purchased from an overseas supplier for $10 per item. Minimization of inventory costs is his objective. Demand for notebooks in the last 5 years are as follows: Year Demand 2013 1700 2014 1880 2015 1689 2016 1835 2017 1758 2018 1860 Mat thinks that demand is stable over the years and plans to use either 2 years moving average or exponential smoothing with smoothing constant a=0.3 to forecast the demand. He starts exponential smoothing method with smoothed value S2013=1700 for 2013. Mat is planning for 2019 deliveries taking the inventory cost into account. Other relevant data for Mat is as follows: Lead time is 9 weeks Annual holding cost is 24% of item cost Ordering cost is $100 per order a) Which forecasting method should Mat use (2 years moving average or exponential smoothing)? Please check Bias, MAD and MAPE of each forecasting method and choose the best performing one. b) What is Mat's annual and weekly demand forecast for 2019 based on the best performing method? c) What is the economic order quantity? EOQ= d) What would be the average time between orders (in weeks)? e) After studying the weekly demand forecast errors, Mat concludes that his weekly demand is normally distributed with mean equaling to weekly demand forecast (your weekly demand forecast in (b)) and standard deviation of 10 (i.e., standard deviation of the weekly forecast error is 10) f) How much safety stock should Mat keep to achieve 90% cycle service level (i.e., stockout probability)? g) What is reorder point Mat should use? h) What is the total cost of managing the inventory? i) How much safety stock should Mat keep if he wants to achieve 80% service level instead of 90%? j) Mat considers using a local supplier for the notebooks. With the new supplier, the ordering cost will increase to $83 but the lead time will be 1 week. How much safety stock should Mat keep to achieve 90% service level with the new supplier? k) What is the total cost of managing the inventory if Mat uses the new supplier? FORMULAE 1 year = 365 days; 1 year = 12 months; 1 month=4 weeks; 1 month=30 days; 1 week=7 days Inventory Formulas 2DS EOQ=Q* = Total Cost (TC) = 5*D/Q + H*(Q/2 +ss), ss = 2V H zJIS NORM.S.INV(0.95) = 1.65 NORM.S.INV(0.90) = 1.28 NORM.S.INV(0.85) = 1.04 NORM.S.INV(0.92) = 1.41 NORM.S.INV(0.88) = 1.17 NORM.S.INV(0.80) = 0.84 (1) Mat Damon owns an independent bookstore in Dubai. Mat sells merchandise items that has steady demand in his store. One of these items are notebooks, which Mat manages using a continuous review policy. Notebooks are purchased from an overseas supplier for $10 per item. Minimization of inventory costs is his objective. Demand for notebooks in the last 5 years are as follows: Year Demand 2013 1700 2014 1880 2015 1689 2016 1835 2017 1758 2018 1860 Mat thinks that demand is stable over the years and plans to use either 2 years moving average or exponential smoothing with smoothing constant a=0.3 to forecast the demand. He starts exponential smoothing method with smoothed value S2013=1700 for 2013. Mat is planning for 2019 deliveries taking the inventory cost into account. Other relevant data for Mat is as follows: Lead time is 9 weeks Annual holding cost is 24% of item cost Ordering cost is $100 per order a) Which forecasting method should Mat use (2 years moving average or exponential smoothing)? Please check Bias, MAD and MAPE of each forecasting method and choose the best performing one. b) What is Mat's annual and weekly demand forecast for 2019 based on the best performing method? c) What is the economic order quantity? EOQ= d) What would be the average time between orders (in weeks)? e) After studying the weekly demand forecast errors, Mat concludes that his weekly demand is normally distributed with mean equaling to weekly demand forecast (your weekly demand forecast in (b)) and standard deviation of 10 (i.e., standard deviation of the weekly forecast error is 10) f) How much safety stock should Mat keep to achieve 90% cycle service level (i.e., stockout probability)? g) What is reorder point Mat should use? h) What is the total cost of managing the inventory? i) How much safety stock should Mat keep if he wants to achieve 80% service level instead of 90%? j) Mat considers using a local supplier for the notebooks. With the new supplier, the ordering cost will increase to $83 but the lead time will be 1 week. How much safety stock should Mat keep to achieve 90% service level with the new supplier? k) What is the total cost of managing the inventory if Mat uses the new supplier? FORMULAE 1 year = 365 days; 1 year = 12 months; 1 month=4 weeks; 1 month=30 days; 1 week=7 days Inventory Formulas 2DS EOQ=Q* = Total Cost (TC) = 5*D/Q + H*(Q/2 +ss), ss = 2V H zJIS NORM.S.INV(0.95) = 1.65 NORM.S.INV(0.90) = 1.28 NORM.S.INV(0.85) = 1.04 NORM.S.INV(0.92) = 1.41 NORM.S.INV(0.88) = 1.17 NORM.S.INV(0.80) = 0.84
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