1. What is the Limiting Cycle time, or Bottleneck, of the line. How many pieces per hour will this line run.

2. In a work hour that has a 15 minute break, how many parts will the line above be able to produce.

3. How frequent will a Part be placed into a box.

4. Who has Idle Time with this balance.

5. Calculate the Manpower Requirements for this line. How many Operators should this line be run with.

6. Given the Shift Work Schedule below, calculate the Takt Time. (This is not the Takt Time above, which was given).

Daily Volume=500

Shifts=1

Minutes/Shift=480

Start Up Meeting=5

Breaks 2 @ 10 MIN=20

Lunch Up Paid=30

Clean Up=10

7. A Widget assembly line has 5 Operators on it. The Earned time is 0.1200 hours per piece. The line works a 10 hour shift one day and produces 400 parts. What is the efficiency of the assembly line.

8. A Company that produces Steering Gears for Nissan has an assembly line that has an efficiency of 88.5%. This line is scheduled to run parts 7.2 hrs out of an 8 hour shift. The scrap rate for this line is 2.5%. What is the OEE of the assembly line.

Aurin HW_Le Balance & E concy_2012_Students - Excel Garch- Sampe. Evan (camos Fic Home Insert Page Layout Formuas Data Review View Hep Share Comments Calitari IIAA General Bad Good > Atom 24 TT 27 O @ X Cut ute In copy Format Panter Clipart A BIU- === 2 Wrap Test ===== Merigo & Gama Alq S% Normal Condo formats Neutral Furmaling Check Calculation IncentDelete com Clear Sort find & Fila - Scat Eating BEN Aze Duis Fam Number Styles Cell Senty H3 A B D G H 1 J L M N 0 P Q R E F Line Balance & Takt Time Homework 1 2 3 4 5 6 1 8 9 10 Work Station Work Station 1 Work Station 2 Work Station 3 Work Station 4 Work Station 5 Total Cycle Time Cycle Time 56.0 88.0 43.0 50.0 58.0 295.0 Takt Time 80.0 80.0 80.0 80.0 80.0 Line Balance 11 12 13 100.0 90.0 14 15 16 880).0) 10.0 17 18 60.0 50.0 40.0 30.0 Cycle Time Takt Time 20.0 10.0 19 20 21 22 23 24 25 26 27 0.0 Work Station 1 Work Station 2 Work Station 3 Work Work Station 4 Station 5 Line Balance Students sheet 740 Type here to search x A 42 1:56 PM 9/12/2011 0 Aurin HW_Le Balance & E concy_2012_Students - Excel Garch- Sampe. Evan (camos Fic Home Insert Page Layout Formuas Data Review View Hep Share Comments Calitari IIAA General Bad Good > Atom 24 TT 27 O @ X Cut ute In copy Format Panter Clipart A BIU- === 2 Wrap Test ===== Merigo & Gama Alq S% Normal Condo formats Neutral Furmaling Check Calculation IncentDelete com Clear Sort find & Fila - Scat Eating BEN Aze Duis Fam Number Styles Cell Senty H3 A B D G H 1 J L M N 0 P Q R E F Line Balance & Takt Time Homework 1 2 3 4 5 6 1 8 9 10 Work Station Work Station 1 Work Station 2 Work Station 3 Work Station 4 Work Station 5 Total Cycle Time Cycle Time 56.0 88.0 43.0 50.0 58.0 295.0 Takt Time 80.0 80.0 80.0 80.0 80.0 Line Balance 11 12 13 100.0 90.0 14 15 16 880).0) 10.0 17 18 60.0 50.0 40.0 30.0 Cycle Time Takt Time 20.0 10.0 19 20 21 22 23 24 25 26 27 0.0 Work Station 1 Work Station 2 Work Station 3 Work Work Station 4 Station 5 Line Balance Students sheet 740 Type here to search x A 42 1:56 PM 9/12/2011 0